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Linde Forklift Truck 392-02 Series: H25 H30 Service Trainining Manual PDF Download
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Basic Information Identification Make: Linde Product Type: Service Training Manual Codes Series: 392-02 / 393 Introduction Market Position Market Position: Linde forklifts are recognized for their high-quality engineering, operator comfort,...
Tipo: Material Handling
Fabricante:
Sku: 68097
Tag:
115 Series
Forklifts
Linde
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| Basic Information | |
| Identification | |
| Make: | Linde |
| Product Type: | Service Training Manual |
| Codes | |
| Series: | 392-02 / 393 |
| Introduction | |
| Market Position | |
| Market Position: | Linde forklifts are recognized for their high-quality engineering, operator comfort, and advanced technology, often positioned in the premium segment of the material handling market. |
| Competitive Analysis | |
| Competitive Analysis: | Competes with manufacturers like Hyster, Yale, Toyota Material Handling, and Kalmar, often differentiating on hydraulic efficiency, ergonomic design, and robust construction. |
| Key Features | |
| Key Features: | Focus on intuitive operation, energy efficiency (Linde's hallmark with hydrostatic transmission), and operator safety, supported by comprehensive service documentation. |
| Manual Details | |
| Coverage Areas | |
| Covered Models: | H20 D-02, H25 D-02, H20 T-02, H25 T-02 |
| Page Count | |
| Page Count: | Over 500 pages |
| Manual Type | |
| Manual Type: | Service Training Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download (delivered in ZIP file) |
| Manual Coverage | |
| Systems Covered | |
| Engine Diesel Lpg: | In-depth information on both Diesel and LPG engines, including specifications, components, troubleshooting, and maintenance. |
| Powertrain: | Detailed explanations of the gearbox and drive unit, including technical data and diagnostic tips. |
| Chassis Bodywork: | Servicing the chassis, axle suspension, driver's seat, and related components. |
| Steering Braking: | Comprehensive coverage of the steering system, steering axle, and brake system, including adjustment and repair procedures. |
| Operating Devices: | Detailed explanations and instructions for the accelerator, joysticks, and other operating devices. |
| Electrics Electronics: | Electrical safety, EMC, CAN and LIN buses, component identification, truck control unit, LHC (Linde Hydraulic Control), display unit, and troubleshooting techniques. |
| Hydraulic System: | Detailed diagrams and instructions for working hydraulics, the Linde control valve, and cleaning procedures. |
| Load Lift System: | Comprehensive coverage of the lift mast, lift cylinders, tilt cylinder, and safety devices. |
| Special Equipment Accessories: | Information on lighting, working spotlights, and other optional equipment. |
| Circuit Diagrams: | Separate circuit diagrams for both LPG and Diesel trucks, covering basic equipment, special equipment, and specific configurations (hydraulic and wiring). |
| Procedures Included | |
| Maintenance Procedures: | Step-by-step instructions for all aspects of service and repair, including scheduled maintenance. |
| Troubleshooting Guidelines: | Detailed troubleshooting techniques for electrical and mechanical systems. |
| Repair Procedures: | Comprehensive repair instructions for all major components and systems. |
| Technical Depth | |
| Technical Depth: | Advanced diagnostics, detailed component-level repair, and system overhauls. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Print Quality | |
| Print Quality: | High-resolution, suitable for printing detailed technical diagrams and text. |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type Diesel: | Likely Deutz or similar Tier 4 compliant diesel engines, specific model dependent on exact truck configuration. Details on engine codes, displacements, and emissions controls are within the manual. |
| Engine Type Lpg: | Typically industrial-grade LPG engines (e.g., from Mazda or industrial engine suppliers) optimized for forklift operation. Manual provides specific model details and maintenance. |
| Performance | |
| Performance Metrics: | Manual will detail specific horsepower, torque curves, and operating RPM ranges for both engine types, crucial for maintenance and diagnostics. |
| Fuel System | |
| Fuel System Diesel: | Common rail direct injection, turbocharging, DPF (Diesel Particulate Filter) systems, and associated control modules. Manual covers troubleshooting and maintenance of these components. |
| Fuel System Lpg: | Pressurized LPG tank, regulator, vaporizer, fuel injectors, and associated safety systems. Manual details system checks and repairs. |
| Transmission | |
| Standard | |
| Transmission Type: | Linde's proprietary hydrostatic transmission (HST) is a hallmark, offering precise control and excellent energy efficiency. This manual will detail its operation, maintenance, and troubleshooting. |
| Optional | |
| Optional Transmission: | While HST is standard, the manual may touch upon related drive axle and differential components. |
| Features | |
| Transmission Features: | Hydrostatic control allows for infinitely variable speed and power, precise inching control, and smooth acceleration/deceleration, crucial for demanding warehouse operations. |
| Dimensions | |
| Exterior | |
| Lift Capacity H25: | H25 models typically have a lifting capacity of 2500 kg (5500 lbs). Manual provides exact specifications for each variant. |
| Lift Capacity H30: | H30 models typically have a lifting capacity of 3000 kg (6600 lbs). Manual provides exact specifications for each variant. |
| Weights | |
| Operating Weight: | Manual will list operating weights (including battery for electric, or full fluids for IC trucks) for precise handling and transport planning. |
| Safety Features | |
| Ratings | |
| Safety Standards Compliance: | Linde trucks adhere to rigorous international safety standards (e.g., EN ISO 3691-1). Manual details safety systems and procedures. |
| Active Features | |
| Active Safety Features: | Includes features like Linde's Linde Load Control (LLC) for precise mast movements, integrated lighting, and sophisticated braking systems, all detailed in the manual. |
| Passive Features | |
| Passive Safety Features: | Operator protection via overhead guards, seat belts, and ergonomic cabin design. Manual covers inspection and maintenance of these components. |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | While not typical for forklifts, this may include a basic display unit for operational status, fault codes, and potentially hour meters. Manual details its functionality. |
| Driver Assistance | |
| Driver Assistance Systems: | Linde's philosophy incorporates integrated safety and control systems, such as Linde Load Control (LLC) and precise hydrostatic steering, which are explained in detail. |
| Connectivity | |
| Bus Systems: | CAN and LIN bus systems are integral for modern forklift control and diagnostics. The manual provides schematics and troubleshooting for these communication networks. |
| Maintenance | |
| Service Intervals | |
| Typical Service Intervals: | Manual will provide detailed service schedules for daily checks, 250/500-hour intervals, and annual servicing. Common intervals for fluid changes, filter replacements, and inspections are listed. |
| Fluid Specifications | |
| Hydraulic Fluid Spec: | Requires specific ISO VG 32 or VG 46 hydraulic oil, with manual specifying exact part numbers and capacities. Transmission fluid (if separate) also detailed. |
| Engine Oil Spec Diesel: | Manual will specify API CJ-4 or newer engine oil, with correct viscosity grade (e.g., 15W-40) and capacity for diesel engines. |
| Engine Oil Spec Lpg: | Manual will specify appropriate API SN or equivalent engine oil for LPG engines, with viscosity grade (e.g., 10W-30 or 15W-40) and capacity. |
| Known Issues | |
| Common Wear Items: | Manual addresses maintenance for common wear items such as hydraulic filters, engine air filters, fuel filters, brake pads, tires, and mast rollers. Potential issues with electronic sensors and control modules are also covered. |
| Troubleshooting Guides | |
| Troubleshooting Approach: | Systematic approach to diagnosing faults, including error code interpretation for the truck control unit and CAN bus communication issues. |
| Vehicle History | |
| Brand Heritage | |
| Brand Heritage: | Linde Material Handling, part of KION Group, has a long history of innovation in material handling, particularly known for its hydrostatic transmission technology since the 1950s. |
| Model Evolution | |
| Model Evolution 39X: | The 392-02 and 393 series represent evolutionary advancements in Linde's counterbalanced forklift line, integrating enhanced ergonomics, efficiency, and electronic control systems over previous generations. |
| Production | |
| Production Locations: | Linde forklifts are manufactured at various global facilities, including major plants in Germany and other international locations. |
| Awards & Recognition | |
| Recognitions | |
| Industry Recognitions: | Linde forklifts frequently receive awards for design, innovation, and efficiency in the material handling industry. While specific awards for this series aren't listed, the brand's reputation for quality is well-established. |