Linde H-Series Type 393-02 H25 H30 H35 LPG & Diesel Forklift Complete Workshop Service Repair Manual
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This manual covers the Linde H-Series Type 393-02, specifically the H25, H30, and H35 models available in both LPG and Diesel variants. Linde is a globally recognized brand in industrial material handling, renowned for its robust engineering, reliability, and innovative technologies, particularly its signature hydrostatic drive systems. These counterbalance forklift trucks are designed for demanding applications in warehousing, manufacturing, and logistics, offering efficient and precise control for various material handling tasks. The H25, H30, and H35 designations refer to their nominal load capacities, typically ranging from 2.5 to 3.5 tons, making them versatile solutions for diverse industrial needs. This comprehensive workshop service repair manual provides in-depth guidance for maintaining and repairing all Linde H-Series Type 393-02 forklift trucks. It covers a wide array of systems, including the engine (LPG and Diesel), transmission, hydraulics, electrical systems, chassis, steering, brakes, operator compartment, mast assembly, and load handling attachments. The manual details routine maintenance, scheduled servicing, troubleshooting guides, diagnostic procedures, and component removal and installation. It is designed to empower owners, mechanics, and technicians with the knowledge and step-by-step instructions, often accompanied by diagrams, necessary to perform everything from basic upkeep to complete engine and transmission overhauls, ensuring optimal performance and longevity of the equipment. 🏷️ Basic Information Identification Make: Linde Model: H-Series Type 393-02 Variant: H25, H30, H35 LPG & Diesel Forklift Truck 👋 Introduction Market Position Market Position: Industrial Material Handling Equipment - Forklift Trucks. Linde is a leading global brand recognized for robust engineering and reliability in demanding environments. Application Focus: Designed for heavy-duty industrial applications, warehousing, manufacturing, and logistics environments where reliable material handling is paramount. Competitive Analysis Competitive Landscape: Competes with other major forklift manufacturers such as Toyota, Hyster, Yale, Komatsu, and Crown, offering specialized solutions for various industrial applications. Key Features Manual Value Proposition: Empowers users to perform their own maintenance and repairs, leading to significant cost savings. Provides clear, step-by-step instructions with visual aids for ease of understanding. Manual Accessibility: Instant email delivery upon payment, printable by section or whole document, downloadable to multiple devices (PC, Mac, tablet, smartphone). Cost Saving Benefit: Significant cost savings for forklift owners and maintenance departments by enabling in-house repairs and reducing reliance on external service providers. 📋 Manual Details Coverage Areas Covered Models: All Linde H-Series Type 393-02 H25, H30, H35 LPG & Diesel Forklift Trucks All Models Covered: Yes, explicitly states 'All Models/Engines/Trim/Transmissions Types Are Covered.' Page Count Estimated Page Count: Not specified, but indicated as 'complete' and 'A-Z' Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (implied by description) Format Format: Downloadable Digital Format (PDF) Digital Delivery Method: Email attachment, providing immediate access after purchase. 📖 Manual Coverage Systems Covered Systems Covered: Engine (LPG & Diesel), Transmission, Hydraulics, Electrical System, Chassis, Steering, Brakes, Operator Compartment, Mast Assembly, Load Handling Attachments, Cooling System, Fuel System, Exhaust System, Pneumatic System (if applicable), Safety Systems Electrical System Detail: Extensive coverage of the electrical system including wiring diagrams, component testing, troubleshooting of lighting, ignition, starting systems, and any integrated control modules. Chassis And Frame Repair: Procedures for inspecting and repairing the main chassis, counterweight, and frame for signs of damage, corrosion, or structural weakness. Mast And Lift Mechanisms: Detailed instructions for servicing mast channels, lift chains, hydraulic cylinders, tilt cylinders, and associated seals and bearings. Procedures Included Procedures Included: Routine Maintenance, Scheduled Servicing, Troubleshooting Guides, Diagnostic Procedures, Component Removal and Installation, Engine Overhaul, Transmission Repair, Hydraulic System Diagnostics and Repair, Electrical System Schematics and Troubleshooting, Brake System Servicing, Steering System Adjustments, Mast Service and Repair, Safety Feature Checks, Fluid Specifications and Capacities, Torque Specifications, Wiring Diagrams Engine Rebuild Procedures: Detailed engine overhaul instructions, including disassembly, inspection of engine components (pistons, rings, bearings, valves), cylinder head service, and reassembly procedures with torque specifications. Steering System Overhaul: Detailed repair and adjustment procedures for the steering column, steering wheel, steering linkage, and steering axle components. Hydraulic Pump And Motor Repair: Specific repair and testing procedures for the hydraulic pumps and motors that constitute the hydrostatic drive system, as well as other hydraulic components like valves and cylinders. Technical Depth Technical Depth: Comprehensive, from basic maintenance to in-depth repair and overhaul procedures. Includes step-by-step instructions and illustrative diagrams. Troubleshooting Methodology: Provides systematic troubleshooting guides based on symptoms, fault codes, and diagnostic test procedures. 📊 Manual Specifications File Format File Format: PDF Software Requirement: Adobe Reader (free download) Print Quality Print Quality: High Quality (stated in description) Image Resolution: Implied high quality for diagrams and images, crucial for repair procedures. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: LPG (Liquefied Petroleum Gas) and Diesel engines. Specific engine models and displacements are not detailed in the product information but are covered comprehensively within the manual. Engine Diagnostics: Troubleshooting procedures for common engine...
This manual covers the Linde H-Series Type 393-02, specifically the H25, H30, and H35 models available in both LPG and Diesel variants. Linde is a globally recognized brand in industrial material handling, renowned for its robust engineering, reliability, and innovative technologies, particularly its signature hydrostatic drive systems. These counterbalance forklift trucks are designed for demanding applications in warehousing, manufacturing, and logistics, offering efficient and precise control for various material handling tasks. The H25, H30, and H35 designations refer to their nominal load capacities, typically ranging from 2.5 to 3.5 tons, making them versatile solutions for diverse industrial needs.
This comprehensive workshop service repair manual provides in-depth guidance for maintaining and repairing all Linde H-Series Type 393-02 forklift trucks. It covers a wide array of systems, including the engine (LPG and Diesel), transmission, hydraulics, electrical systems, chassis, steering, brakes, operator compartment, mast assembly, and load handling attachments. The manual details routine maintenance, scheduled servicing, troubleshooting guides, diagnostic procedures, and component removal and installation. It is designed to empower owners, mechanics, and technicians with the knowledge and step-by-step instructions, often accompanied by diagrams, necessary to perform everything from basic upkeep to complete engine and transmission overhauls, ensuring optimal performance and longevity of the equipment.
🏷️ Basic Information
Identification
Make:
Linde
Model:
H-Series Type 393-02
Variant:
H25, H30, H35 LPG & Diesel Forklift Truck
👋 Introduction
Market Position
Market Position:
Industrial Material Handling Equipment - Forklift Trucks. Linde is a leading global brand recognized for robust engineering and reliability in demanding environments.
Application Focus:
Designed for heavy-duty industrial applications, warehousing, manufacturing, and logistics environments where reliable material handling is paramount.
Competitive Analysis
Competitive Landscape:
Competes with other major forklift manufacturers such as Toyota, Hyster, Yale, Komatsu, and Crown, offering specialized solutions for various industrial applications.
Key Features
Manual Value Proposition:
Empowers users to perform their own maintenance and repairs, leading to significant cost savings. Provides clear, step-by-step instructions with visual aids for ease of understanding.
Manual Accessibility:
Instant email delivery upon payment, printable by section or whole document, downloadable to multiple devices (PC, Mac, tablet, smartphone).
Cost Saving Benefit:
Significant cost savings for forklift owners and maintenance departments by enabling in-house repairs and reducing reliance on external service providers.
📋 Manual Details
Coverage Areas
Covered Models:
All Linde H-Series Type 393-02 H25, H30, H35 LPG & Diesel Forklift Trucks
All Models Covered:
Yes, explicitly states 'All Models/Engines/Trim/Transmissions Types Are Covered.'
Page Count
Estimated Page Count:
Not specified, but indicated as 'complete' and 'A-Z'
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (implied by description)
Format
Format:
Downloadable Digital Format (PDF)
Digital Delivery Method:
Email attachment, providing immediate access after purchase.
Extensive coverage of the electrical system including wiring diagrams, component testing, troubleshooting of lighting, ignition, starting systems, and any integrated control modules.
Chassis And Frame Repair:
Procedures for inspecting and repairing the main chassis, counterweight, and frame for signs of damage, corrosion, or structural weakness.
Mast And Lift Mechanisms:
Detailed instructions for servicing mast channels, lift chains, hydraulic cylinders, tilt cylinders, and associated seals and bearings.
Procedures Included
Procedures Included:
Routine Maintenance, Scheduled Servicing, Troubleshooting Guides, Diagnostic Procedures, Component Removal and Installation, Engine Overhaul, Transmission Repair, Hydraulic System Diagnostics and Repair, Electrical System Schematics and Troubleshooting, Brake System Servicing, Steering System Adjustments, Mast Service and Repair, Safety Feature Checks, Fluid Specifications and Capacities, Torque Specifications, Wiring Diagrams
Engine Rebuild Procedures:
Detailed engine overhaul instructions, including disassembly, inspection of engine components (pistons, rings, bearings, valves), cylinder head service, and reassembly procedures with torque specifications.
Steering System Overhaul:
Detailed repair and adjustment procedures for the steering column, steering wheel, steering linkage, and steering axle components.
Hydraulic Pump And Motor Repair:
Specific repair and testing procedures for the hydraulic pumps and motors that constitute the hydrostatic drive system, as well as other hydraulic components like valves and cylinders.
Technical Depth
Technical Depth:
Comprehensive, from basic maintenance to in-depth repair and overhaul procedures. Includes step-by-step instructions and illustrative diagrams.
Troubleshooting Methodology:
Provides systematic troubleshooting guides based on symptoms, fault codes, and diagnostic test procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Software Requirement:
Adobe Reader (free download)
Print Quality
Print Quality:
High Quality (stated in description)
Image Resolution:
Implied high quality for diagrams and images, crucial for repair procedures.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
LPG (Liquefied Petroleum Gas) and Diesel engines. Specific engine models and displacements are not detailed in the product information but are covered comprehensively within the manual.
Engine Diagnostics:
Troubleshooting procedures for common engine issues, including ignition problems (LPG), fuel delivery faults (Diesel), starting system failures, and emissions-related diagnostics.
Performance
Performance Metrics:
The manual will detail specific horsepower, torque, and fuel consumption figures for each engine variant used in the H25, H30, and H35 models.
Fuel System
Fuel System Details:
Covers both LPG fuel delivery and injection/diesel fuel injection systems, including fuel pumps, filters, injectors, and associated sensors.
Lpg System Coverage:
Specific details on LPG vaporizers, regulators, fuel filters, injectors (if applicable), and safety procedures for handling LPG.
🔧 Transmission
Standard
Transmission Type:
Likely a hydrostatic transmission (Linde's signature drive system for precise control and efficiency) or a torque converter automatic for diesel variants. The manual will specify exact types.
Optional
Optional Transmissions:
The manual implies all transmission types used across the H25, H30, H35 models are covered.
Features
Transmission Features:
Detailed information on hydrostatic transmission control, hydraulic pumps and motors, gear reduction units, and associated maintenance procedures.
Drive System Technology:
In-depth explanation of Linde's hydrostatic drive system, including operation of variable displacement pumps and motors for infinitely variable speed and travel control, regenerative braking, and inching functions.
📐 Dimensions
Exterior
Vehicle Class:
Counterbalance Forklift Truck.
Truck Designation Meaning:
H25, H30, H35 refer to nominal load capacities in hundreds of kilograms (e.g., 2.5-ton, 3.0-ton, 3.5-ton). The manual will cover the specific dimensions for each capacity variant.
Weights
Gross Vehicle Weight Rating Gvw:
The H25, H30, and H35 designations typically refer to lifting capacities in kilograms (2500 kg, 3000 kg, 3500 kg respectively). The manual will detail operating weights and load capacities.
Axle Load Capacities:
The manual will detail the weight distribution and axle load capacities for safe operation under various load conditions.
🛡️ Safety Features
Ratings
Safety Standards Compliance:
The manual will adhere to industry safety standards for forklift operation and maintenance. Specific certifications or ratings are not provided in the product description but are integral to the service procedures.
Active Features
Operator Safety Features Covered:
Covers safety systems such as braking systems, steering control, operator presence systems, safety interlocks, and load stability indicators.
Mast Operation Safety:
Procedures for safe operation and maintenance of the mast assembly, including lift/lower control, tilt, side-shift functions, and associated hydraulic and mechanical safety locks.
Passive Features
Operator Protection Features:
Details on overhead guards, seat belts, and the structural integrity of the operator compartment.
Operator Visibility:
Information regarding design features that enhance operator visibility, crucial for safe maneuvering and load placement.
💡 Technology Features
Infotainment
Operator Interface:
Focuses on operator controls, dashboard indicators, diagnostic displays (if equipped), and ergonomic design elements to ensure efficient and safe operation.
Driver Assistance
Operational Assistance:
Details on features that enhance operational efficiency and safety, such as precise hydrostatic steering, lift/lower control sensitivity, and potentially integrated safety systems.
Connectivity
Diagnostic Ports:
Information on diagnostic ports and any onboard diagnostic capabilities (OBD) for engine and system monitoring and fault code retrieval.
🔧 Maintenance
Service Intervals
Typical Service Intervals:
The manual provides detailed recommended service intervals for oil changes, filter replacements, hydraulic system checks, brake inspections, tire wear assessment, and general lubrication, typically ranging from 250 to 1000 operating hours depending on the component and duty cycle.
Hydraulic Fluid Maintenance:
Scheduled intervals for hydraulic fluid and filter changes, inspection of hydraulic hoses for leaks or damage, and checking hydraulic system pressures.
Fluid Specifications
Engine Oil Specification:
Will specify SAE viscosity grades (e.g., 15W-40, 10W-30) and API service classifications (e.g., CI-4, CJ-4) for diesel engines and appropriate engine oils for LPG engines, along with brands or equivalent specifications. Also includes hydraulic fluid, transmission fluid, and coolant specifications.
Transmission Fluid Specification:
Specifies the required type and viscosity of transmission fluid for both hydrostatic and torque converter transmissions, including capacity.
Known Issues
Common Wear Items:
The manual will guide users on inspecting and replacing common wear items such as tire wear, brake pads/discs, hydraulic seals and hoses, engine belts, and mast roller bearings.
Cooling System Maintenance:
Guidance on coolant type, concentration, capacity, radiator inspection, fan belt tension, and thermostat replacement.
Brake System Maintenance:
Procedures for brake fluid replacement, brake pad/shoe inspection and replacement, caliper/wheel cylinder service, and brake system bleeding.
📚 Vehicle History
Brand Heritage
Linde Heritage:
Linde Material Handling, part of KION Group, has a long history dating back to the early 20th century, known for innovation in material handling technology, particularly its hydrostatic drive systems.
Linde Innovation Focus:
Linde is renowned for its pioneering work in hydrostatic drive technology, which offers superior efficiency, control, and reduced wear compared to conventional transmissions.
Model Evolution
H Series Evolution:
The H-Series represents Linde's range of counterbalanced forklift trucks, continually evolving to incorporate advancements in engine technology, ergonomics, and efficiency.
H Series Generations:
While 'Type 393-02' is specified, the manual will likely cover the evolution of this particular series or significant updates within it. The '02' designation often indicates a specific sub-series or revision.
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