🏷️ Basic Information Identification Make: Linde Model: Electric Lift Truck Series 335-02 Series: 335-02 Special Designation: Explosion Protected (EX) 👋 Introduction Market Position Market Segment: Specialized industrial material handling equipment for hazardous environments. Competitive Analysis Key Competitors: Other manufacturers of explosion-protected electric forklifts (e.g., Atlet, Jungheinrich, Toyota Material Handling with EX designations). Key Features Distinctive Features: Explosion protection (ATEX compliance likely implied), electric power, focus on safety and reliability in volatile atmospheres, comprehensive service training. 📋 Manual Details Coverage Covered Models: E14-02 EX, E16-02 EX, E16C-02 EX, E18C-02 EX, E16P-02 EX, E18P-02 EX, E20P-02 EX Format Format: PDF Download Pages Page Count: 126 Language Language: English Type Manual Type: Factory Service Training Manual 📖 Manual Coverage Systems Systems Covered: General Information, Instructions, Explosion Protection Measures, Traction Motors, Pump Motor, Battery Systems, Safety Measures, Marking, Commissioning, Battery Installation/Replacement, Operation and Charging, Maintenance and Repair, Environmental Conditions, Battery Plug-in Unit, Battery Connector Design, Battery Coupling Design, Dismantling/Installation Procedures for Battery Connectors/Couplings, Wheels, Fork Arms, Brake System, Indicator Instruments, Electrical System, Flameproof Enclosure Tightening Torques, Special Tools, Drive Axle, Driver Seat, Steering System, Servostat, Curve Sensor, Operator Control Elements (Speed Controller, Joysticks), Brake Actuation, Working Hydraulics (Tilting, Lowering, Control Valve), Electrical System (Flameproof Enclosures, Control Housing, Intrinsic Safety, Voltage Transformer Lighting, PG-glands, Electrical Lines, Insulation Resistance Monitoring, Intrinsically Safe Circuits, Switch Amplifiers, Zener Barriers, Voltage Supply, Monitoring Units, Terminal Assignments, Circuit Diagrams for various functions, Schematic Drawings of individual components). Procedures Procedures Included: Checking carbon brush wear and replacement, cleaning traction motors, removing and installing drive axle, seat switch replacement, checking driver seat leakage resistance, removing/installing reed contact, checking driving wheel leakage resistance, joystick replacement, brake pad replacement, temperature switch replacement, maintenance of flameproof enclosures, checking PG-glands, checking electrical line condition, manual insulation resistance checks, performance tests of switch amplifiers, checking internal resistances of Zener barriers, checking insulation monitoring systems, manual tilting of the mast, manual lowering of fork carrier (Zone 1 & Zone 2), removal and installation of hydraulic control valve, replacement of carbon brushes. Depth Technical Depth: Comprehensive training manual covering detailed technical specifications, diagnostic procedures, repair instructions, and safety protocols specifically for explosion-protected electric lift trucks. It includes component-level analysis, troubleshooting guides, and adherence to safety standards for potentially explosive atmospheres (e.g., Zone 1, Zone 2). 📊 Manual Specifications File Characteristics File Format: Digital (PDF) Searchability: Likely searchable text within the PDF, allowing for quick location of specific information. Physical Characteristics Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) Quality Print Quality: Typically high-quality scans or digital originals for factory manuals. ⚙️ Engine Specifications Primary System Power Source: Electric (Battery Powered) Performance Motor Type: AC Traction Motors (implied by modern Linde design and common in electric forklifts). Fuel System Energy Storage: Lead-Acid or Lithium-Ion Battery Packs (specifics not detailed in product info, but maintenance sections cover battery installation and charging). 🔧 Transmission Standard Drive Type: Electric Drive Optional Transmission Type: Direct Drive or Gear Reduction via Drive Axle (detailed in section 2). Features Transmission Features: Regenerative braking (common in electric forklifts, enhances efficiency). 📐 Dimensions Exterior Model Range Capacities: Capacity range likely from 1.4 to 2.0 tonnes, as indicated by E14, E16, E18, E20 model designations. Weights Weight Considerations: Specific weight details are not provided, but battery weight is a significant factor in forklift design and stability. 🛡️ Safety Features Ratings Explosion Protection Standards: Designed for potentially explosive atmospheres (implied ATEX compliance, Zones 1 and 2 mentioned in manual coverage). Specific certifications like II 2G, II 3G would be crucial. Active Features Safety Features: Explosion protection measures, safety switches (e.g., driver seat switch), insulation monitoring, Zener barriers, intrinsically safe circuits, robust construction for hazardous environments. Passive Features Structural Safety: Robust frame construction, secure component mounting to prevent ignition sources, flameproof enclosures. 💡 Technology Features Infotainment Infotainment System: N/A (Industrial equipment focused on operational functions, not typical infotainment). Driver Assistance Assistance Systems: Safety systems like load capacity indicators, speed controllers, and potentially proximity sensors, integrated into the electrical and control systems. Insulation monitoring is a key safety technology. Connectivity Connectivity Features: Not typically found in this type of equipment unless for fleet management or diagnostics, which is not mentioned. Control Systems Control Technology: Advanced electronic control systems for traction and lift functions, joystick controls, and sophisticated electrical architecture for explosion protection, including intrinsically safe circuits and Zener barriers. 🔧 Maintenance Service Intervals General Intervals: Specific service intervals are not detailed in the product information but are thoroughly covered within the manual, likely including daily checks, weekly inspections, and periodic major services for traction motors, hydraulics, electrical systems, and batteries. Fluid Specifications Hydraulic Fluid: Hydraulic fluid specifications and capacities would be detailed in the 'Working Hydraulics' section. Known Issues Common Wear Items: Carbon brushes (traction motors, pump motors), brake pads, tires, and seals are common wear items that the manual...