Linde Electric Pallet Truck Type 1152: T16 T18 T20 Service Training (Workshop) Manual
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🏷️ Basic Information Identification Make: Linde Material Handling Model: Electric Pallet Truck Type Designation: Type 1152 Covered Models: T16, T18, T20 Codes Model Codes: T16, T18, T20 Manual Code Reference: Likely internal Linde service documentation reference (not explicitly provided) 👋 Introduction Market Position Product Category: Electric Pallet Truck (Pedestrian Operated) Application Focus: Designed for efficient material handling in various industrial and warehousing environments. Focuses on pedestrian operation for accessibility and maneuverability. Competitive Analysis Competitors: Other leading manufacturers of electric pallet trucks such as Toyota Material Handling, Crown Equipment Corporation, Mitsubishi Logisnext, and Jungheinrich. Key Features Performance Variants: Available in three load capacity variants: T16 (1.6t), T18 (1.8t), and T20 (2.0t). Operational Modes: Primarily designed for pedestrian operation, with features like creep speed functionality (optional) for enhanced control in tight spaces. Control Interface: Features a comprehensive control tiller with integrated electronic controls, potentiometers, and displays for efficient operation and monitoring. Technology Integration: Incorporates advanced electronics with CAN-BUS communication for the multifunction display and traction control systems. 📋 Manual Details Coverage Areas Systems Covered: Traction, Drive Unit, Transmission, Steering, Braking, Wheels, Electrical Equipment, Hydraulic Equipment, Diagnostics Page Count Page Count: 113 Manual Type Manual Type: Factory Service Training (Workshop) Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Traction System: Detailed coverage of the traction motor, drive unit, and transmission. Includes description and removal of the drive motor, description of the drive unit, and reducer unit details. Steering And Braking System: Comprehensive information on the control tiller, including tiller arm removal, joint assembly, gas cylinder replacement for tiller lifting, and replacement of foot-operated switches and potentiometers. Covers the tiller head and control module removal. Details the electromagnetic parking brake (Y1). Wheel And Suspension System: Information on the drive wheel, suspended stabiliser wheels, and support rollers. Electrical System: Extensive coverage of the electrical equipment, including the general function of pedestrian pallet trucks T16, T18, and T20. Details the traction controller (LAC 02/1A1), its activation, inputs/outputs, speed reduction settings, and the tiller foot potentiometer (1B7). Includes information on the multifunction display (6P4 CAN-BUS) and its replacement, Digicode (LFM Go) option, and on-board charger (optional). Hydraulic System: Covers the hydraulic equipment, including a description of the system, pump unit removal, and the lifting system. Provides details on the initial lift cylinder and its removal. Diagnostic System: Specific section dedicated to diagnostics, including TRACTION fault codes for troubleshooting. Procedures Included Removal And Replacement: Includes procedures for removing and replacing key components such as the drive motor, tiller assembly (including arm and joint), control tiller, tiller head, control module, pump unit, and initial lift cylinder. Component Service: Details on servicing and replacing components like the gas cylinder for tiller lifting, tiller foot switches, and tiller foot potentiometers. Electrical Troubleshooting: Provides guidance on troubleshooting electrical issues, with specific mention of traction fault codes and controller settings. System Adjustment: Includes settings for the traction controller (LAC/02) which allows for adjustments related to speed and operation. Technical Depth Depth Of Information: Advanced Workshop/Service level. Suitable for trained technicians. Covers detailed component descriptions, removal/installation procedures, electrical system diagnostics, and hydraulic system service. Diagnostic Capabilities: High. Includes specific fault codes and diagnostic information for the traction system, indicating detailed troubleshooting capabilities. Diagrams And Illustrations: Includes high quality images and circuit diagrams, crucial for understanding and repairing complex systems. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely searchable text content within the PDF, common for factory manuals. Print Quality Image Quality: High quality images (as per product description) Diagram Clarity: Circuit and hydraulic diagrams are high quality, essential for technical accuracy. Binding Type Binding Type: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Type: Electric Traction Motor (DC or AC, specific type not detailed in product info but typically AC for modern Linde trucks) Power Output: Not explicitly stated in kW or HP, but scaled for T16, T18, T20 load capacities. Performance Torque: Sufficient for starting and moving loads up to 2.0 tons, optimized for low-speed maneuverability and gradeability. Fuel System Power Source: Battery Electric. Manual covers on-board charger option. Battery Type: Not specified, but typically lead-acid or lithium-ion in modern equipment. 🔧 Transmission Standard Type: Integrated Drive Unit with Reducer Features Drive Mechanism: Direct drive to the drive wheel via a sealed gearbox/reducer unit. Designed for high torque at low speeds. Control System: Electronically controlled via the LAC 02 traction controller, allowing for precise speed and acceleration management. 📐 Dimensions Exterior Overall Length: Varies by model (T16, T18, T20), not specified in product info. Overall Width: Varies by model (T16, T18, T20), not specified in product info. Weights Tare Weight: Not specified in product info. Typically ranges from 250-350 kg depending on battery and configuration. Load Capacity: 1600 kg (T16), 1800 kg (T18), 2000 kg (T20) 🛡️...
Likely internal Linde service documentation reference (not explicitly provided)
👋 Introduction
Market Position
Product Category:
Electric Pallet Truck (Pedestrian Operated)
Application Focus:
Designed for efficient material handling in various industrial and warehousing environments. Focuses on pedestrian operation for accessibility and maneuverability.
Competitive Analysis
Competitors:
Other leading manufacturers of electric pallet trucks such as Toyota Material Handling, Crown Equipment Corporation, Mitsubishi Logisnext, and Jungheinrich.
Key Features
Performance Variants:
Available in three load capacity variants: T16 (1.6t), T18 (1.8t), and T20 (2.0t).
Operational Modes:
Primarily designed for pedestrian operation, with features like creep speed functionality (optional) for enhanced control in tight spaces.
Control Interface:
Features a comprehensive control tiller with integrated electronic controls, potentiometers, and displays for efficient operation and monitoring.
Technology Integration:
Incorporates advanced electronics with CAN-BUS communication for the multifunction display and traction control systems.
Detailed coverage of the traction motor, drive unit, and transmission. Includes description and removal of the drive motor, description of the drive unit, and reducer unit details.
Steering And Braking System:
Comprehensive information on the control tiller, including tiller arm removal, joint assembly, gas cylinder replacement for tiller lifting, and replacement of foot-operated switches and potentiometers. Covers the tiller head and control module removal. Details the electromagnetic parking brake (Y1).
Wheel And Suspension System:
Information on the drive wheel, suspended stabiliser wheels, and support rollers.
Electrical System:
Extensive coverage of the electrical equipment, including the general function of pedestrian pallet trucks T16, T18, and T20. Details the traction controller (LAC 02/1A1), its activation, inputs/outputs, speed reduction settings, and the tiller foot potentiometer (1B7). Includes information on the multifunction display (6P4 CAN-BUS) and its replacement, Digicode (LFM Go) option, and on-board charger (optional).
Hydraulic System:
Covers the hydraulic equipment, including a description of the system, pump unit removal, and the lifting system. Provides details on the initial lift cylinder and its removal.
Diagnostic System:
Specific section dedicated to diagnostics, including TRACTION fault codes for troubleshooting.
Procedures Included
Removal And Replacement:
Includes procedures for removing and replacing key components such as the drive motor, tiller assembly (including arm and joint), control tiller, tiller head, control module, pump unit, and initial lift cylinder.
Component Service:
Details on servicing and replacing components like the gas cylinder for tiller lifting, tiller foot switches, and tiller foot potentiometers.
Electrical Troubleshooting:
Provides guidance on troubleshooting electrical issues, with specific mention of traction fault codes and controller settings.
System Adjustment:
Includes settings for the traction controller (LAC/02) which allows for adjustments related to speed and operation.
Technical Depth
Depth Of Information:
Advanced Workshop/Service level. Suitable for trained technicians. Covers detailed component descriptions, removal/installation procedures, electrical system diagnostics, and hydraulic system service.
Diagnostic Capabilities:
High. Includes specific fault codes and diagnostic information for the traction system, indicating detailed troubleshooting capabilities.
Diagrams And Illustrations:
Includes high quality images and circuit diagrams, crucial for understanding and repairing complex systems.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text content within the PDF, common for factory manuals.
Print Quality
Image Quality:
High quality images (as per product description)
Diagram Clarity:
Circuit and hydraulic diagrams are high quality, essential for technical accuracy.
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Type:
Electric Traction Motor (DC or AC, specific type not detailed in product info but typically AC for modern Linde trucks)
Power Output:
Not explicitly stated in kW or HP, but scaled for T16, T18, T20 load capacities.
Performance
Torque:
Sufficient for starting and moving loads up to 2.0 tons, optimized for low-speed maneuverability and gradeability.
Not specified, but typically lead-acid or lithium-ion in modern equipment.
🔧 Transmission
Standard
Type:
Integrated Drive Unit with Reducer
Features
Drive Mechanism:
Direct drive to the drive wheel via a sealed gearbox/reducer unit. Designed for high torque at low speeds.
Control System:
Electronically controlled via the LAC 02 traction controller, allowing for precise speed and acceleration management.
📐 Dimensions
Exterior
Overall Length:
Varies by model (T16, T18, T20), not specified in product info.
Overall Width:
Varies by model (T16, T18, T20), not specified in product info.
Weights
Tare Weight:
Not specified in product info. Typically ranges from 250-350 kg depending on battery and configuration.
Load Capacity:
1600 kg (T16), 1800 kg (T18), 2000 kg (T20)
🛡️ Safety Features
Ratings
Operational Safety:
Designed for pedestrian operation with emphasis on stability, braking, and operator proximity safety features. Includes tiller head controls which stop movement if released or lowered.
Active Features
Braking System:
Electromagnetic parking brake (Y1) for secure stopping and holding. Additionally, regenerative braking often integrated into the drive control.
Operator Safety:
Tiller arm design and foot-operated controls are critical safety elements, ensuring the operator is positioned away from the load path and has immediate control.
Passive Features
Structural Integrity:
Robust truck structure designed to withstand operational stresses and protect internal components.
💡 Technology Features
Infotainment
Display System:
Multifunction display (6P4 CAN-BUS) provides operational status, battery level, fault codes, and potentially hours of operation.
Driver Assistance
Control Features:
Traction controller (LAC 02) manages acceleration, speed, and braking for smooth and efficient operation. Optional creep speed function enhances maneuverability.
Connectivity
Communication Protocol:
CAN-BUS for internal component communication, ensuring reliable data exchange between the controller, display, and other modules.
Optional Features
Access Control:
Digicode option (LFM Go) for access control and management of truck usage.
Charging System:
Optional integrated on-board charger for convenient battery charging.
🔧 Maintenance
Service Intervals
Routine Checks:
Not specified in product info, but typical for electric forklifts include daily checks of hydraulic fluid, brake function, battery status, and tire condition. Periodic checks of electrical connections, drive unit oil, and tiller mechanism are essential.
Preventive Maintenance:
This manual is for service training, implying a need for scheduled preventive maintenance by qualified technicians to ensure optimal performance and longevity.
Fluid Specifications
Hydraulic Fluid:
Specific ISO VG grade (e.g., 32 or 46) and type (mineral oil or synthetic) would be detailed in the full manual, critical for the lifting system.
Gearbox Oil:
Lubricant type and viscosity for the reducer unit in the drive axle would be specified, crucial for the drive train's durability.
Known Issues
Common Wear Items:
Based on typical pallet truck operation, common wear items include drive wheels, stabiliser wheels, tiller arm bushings, and hydraulic seals. Electronic control module issues or potentiometer wear can also occur.
Troubleshooting Areas:
The manual's diagnostic section suggests common issues may arise in the traction system (motor, controller, potentiometer) and hydraulic lifting system.
📚 Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling (KION Group) is a globally recognized leader in industrial trucks and intralogistics solutions.
Reputation:
Known for robust engineering, high-quality products, and innovative material handling solutions.
Model Evolution
Type 1152 Context:
This manual pertains to a specific generation or series of Linde's electric pallet trucks, the Type 1152, which likely evolved from earlier models and incorporates updated technology.
Production
Production Period:
Specific production years for Type 1152 are not provided, but it represents a contemporary offering in their pallet truck range.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Linde products frequently receive accolades for design, innovation, and performance from industrial and design organizations. Specific awards for this model series are not detailed in the product information.
Certifications
Quality Standards:
Linde adheres to stringent quality management systems, typically ISO 9001, and products comply with relevant European Machinery Directives (CE marking) and other regional safety standards.
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