Do you want to service & repair your Yamaha F200C, LF200C, F225C, LF225C 2004 yourself? We can help you with the official certified Service & Repair manual; just push the button INSTANT DOWNLOAD on the left side, download the file and you can start right away.

This manual covers the following model(s):

F200C 2004
LF200C 2004
F225C 2004
LF225C 2004


We only sell original manuals; the quality of the files is exceptionally good. When you print the file, the pictures are of good quality and very bright. WE DO NOT SELL ANY COPIED MANUALS, ONLY THE ORIGINAL!!!!

In this manual you have the following chapters:


General information
How to use this manual
Manual format
Symbols
Safety while working
Fire prevention
Ventilation
Self-protection
Parts, lubricants, and sealants
Good working practices
Disassembly and assembly
Identification
Applicable models
Serial number
Features and benefits
Newly developed V6 4-stroke engine
Valve train system
Intake system
Exhaust system
Fuel system
PTT (Power trim and tilt) unit
Technical tips
Fuel injection control
Fail-safe function table
PTT (Power trim and tilt) unit
Cooling system
Lubrication system
Propeller selection
Propeller size
Selection

Specifications
General specifications
Maintenance specifications
Power unit
Lower unit
Electrical
Dimensions
Tightening torques
Specified torques
General torques

Periodic checks and adjustments
Special service tools
Maintenance interval chart
Top cowling
Checking the top cowling
Fuel system
Checking the fuel joint and fuel hoses (fuel joint-to-fuel injector)
Measuring the fuel pressure (high-pressure fuel line)
Checking the fuel filter
Power unit
Checking the engine oil
Changing the engine oil using an oil changer
Changing the engine oil by draining it
Replacing the oil filter
Checking the timing belt
Replacing the timing belt
Checking the valve clearance
Checking the spark plugs
Checking the thermostat
Checking the cooling water passage
Control system
Checking the throttle link and throttle cable operation
Adjusting the throttle link and throttle cable operation (with a stop bolt)
Adjusting the throttle link and throttle cable operation
(without a stop bolt)
Checking the gearshift operation
Checking the engine idle speed
Checking the ignition timing
Power trim and tilt unit
Checking the power trim and tilt operation
Checking the power trim and tilt fluid level
Lower unit
Checking the gear oil level
Changing the gear oil
Checking the lower unit (for air leakage)
Checking the propeller
General
Checking the anodes
Checking the battery
Lubrication

Fuel system
Special service tools
Hose routing
Fuel and blowby hoses
Intake silencer, fuel filter, and fuel pump
Vapor separator
Removing the hose clamps
Installing the hose clamps
Checking the check valve
Reducing the fuel pressure
Checking the vapor separator
Intake manifold and high-pressure fuel line
Throttle control
Removing the pressure regulator
Disconnecting the high-pressure fuel hose joint
Checking the fuel injector
Checking the idle speed control (ISC)
Synchronizing the throttle valve

Power unit
Special service tools
Power unit
Checking the compression pressure
Checking the oil pressure
Checking the oil pressure sensor
Checking the valve clearance
Replacing the timing belt
Removing the power unit
Removing the oil filter
Removing the timing belt and sprockets
Checking the timing belt and sprockets
Installing the sprockets and timing belt
Cylinder head
Removing the cylinder head
Checking the valve springs
Checking the valves
Checking the valve guides
Replacing the valve guides
Checking the valve seat
Refacing the valve seat
Checking the camshaft
Checking the timing chain tensioner
Checking the timing chain
Checking the cylinder head
Installing the valves
Installing the cylinder head

Lower unit
Special service tools
Lower unit (regular rotation model)
Removing the lower unit
Removing the water pump and shift rod
Checking the water pump and shift rod
Propeller shaft housing (regular rotation model)
Removing the propeller shaft housing assembly
Disassembling the propeller shaft assembly
Disassembling the propeller shaft housing
Checking the propeller shaft housing
Checking the propeller shaft
Assembling the propeller shaft assembly
Assembling the propeller shaft housing
Drive shaft and lower case (regular rotation model)
Removing the drive shaft
Disassembling the drive shaft housing
Disassembling the forward gear
Disassembling the lower case
Checking the pinion and forward gear
Checking the bearings
Checking the drive shaft
Checking the lower case
Assembling the lower case
Assembling the forward gear
Assembling the drive shaft housing
Installing the drive shaft
Installing the propeller shaft housing
Installing the water pump and shift rod
Installing the lower unit
Shimming (regular rotation model)
Shimming
Selecting the pinion shims
Selecting the forward gear shims
Selecting the reverse gear shims
Backlash (regular rotation model)
Measuring the forward and reverse gear backlash
Lower unit (counter rotation model)
Removing the lower unit
Removing the water pump and shift rod
Checking the water pump and shift rod
Propeller shaft housing (counter rotation model)
Removing the propeller shaft housing assembly
Disassembling the propeller shaft housing
Checking the propeller shaft housing
Checking the propeller shaft
Assembling the propeller shaft housing
Drive shaft and lower case (counter rotation model)
Removing the drive shaft
Disassembling the drive shaft housing
Disassembling the reverse gear
Disassembling the lower case
Checking the pinion and reverse gear
Checking the bearings
Checking the drive shaft
Checking the lower case
Assembling the lower case
Assembling the drive shaft housing
Installing the drive shaft
Installing the propeller shaft housing
Installing the water pump and shift rod
Installing the lower unit
Shimming (counter rotation model)
Shimming
Selecting the pinion shims
Selecting the reverse gear shims
Selecting the forward gear shims
Selecting the propeller shaft shims
Backlash (counter rotation model)
Measuring the forward and reverse gear backlash

Bracket unit
Special service tools
Bottom cowling
Upper case, steering arm, swivel bracket and clamp brackets
Draining the engine oil
Disassembling the oil pan
Checking the oil strainer
Assembling the oil pan
Removing the steering arm
Installing the steering arm
Installing the upper case
Removing the power trim and tilt unit
Removing the clamp brackets
Installing the clamp brackets
Installing the power trim and tilt unit
Adjusting the trim sensor
Power trim and tilt unit
Disassembling the power trim and tilt motor
Checking the power trim and tilt motor
Assembling the power trim and tilt motor
Checking the hydraulic pressure
Disassembling the gear pump
Disassembling the tilt cylinder and trim cylinders
Checking the reservoir
Checking the tilt cylinder and trim cylinder
Checking the valves
Checking the filters
Checking the gear pump
Checking the gear pump housing
Assembling the gear pump
Assembling the tilt ram
Assembling the trim rams
Installing the tilt cylinder
Installing the trim rams
Installing the power trim and tilt motor
Installing the reservoir
Installing the tilt ram
Bleeding the power trim and tilt unit
Not installed
Built-in
Power trim and tilt electrical system
Checking the fuse
Checking the power trim and tilt relay
Checking the power trim and tilt switch
Checking the trim sensor

Electrical systems
Special service tools
Checking the electrical components
Measuring the peak voltage
Measuring the lower resistance
Electrical components
Starboard and rear views
Port view
Front view
Top view
Wiring harness
Ignition and ignition control system
Checking the ignition spark gap
Checking the ignition coil
Checking the ECM
Checking the pulser coil
Checking the throttle position sensor
Checking the intake air temperature sensor
Checking the engine temperature sensor
Checking the thermoswitch
Checking the shift cut switch
Checking the neutral switch
Checking the main relay
Fuel control system
Checking the low-pressure fuel pump and high-pressure fuel pump
Starting system
Checking the fuse
Checking the wiring harness (10 pins)
Checking the starter relay
Starter motor
Removing the starter motor pinion
Checking the starter motor pinion
Checking the armature
Checking the brushes
Checking the magnet switch
Checking the starter motor operation
Charging system
Checking the stator coil
Checking the Rectifier Regulator

Troubleshooting
Special service tools
Yamaha Diagnostic System
Introduction
Power unit
Bracket unit
Electrical systems
Self-diagnosis
Diagnosing the electronic control system

Language: English
Format: PDF
Pages: 323
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