🏷️ Basic Information Identification Make: Mazda Model: Mazda 6 Year: 2002 Codes Chassis Code: GG/GY (First Generation) 👋 Introduction Market Position Segment: Mid-size Sedan / Wagon Target Audience: DIY enthusiasts, independent repair shops, Mazda dealerships Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion Key Features Unique Selling Points: Sporty handling, stylish design, available V6 engine, Jinba-Ittai philosophy. Manual Value Proposition: Empowers owners and technicians with factory-level knowledge for accurate and efficient repairs. 📋 Manual Details Coverage Areas General Coverage: Maintenance, Repair, Diagnostics, Troubleshooting, Specifications Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) / Printable 📖 Manual Coverage Systems Covered Engine: 2.3L MZR (L3-VE), 3.0L Ford Duratec 30 (AJ-DE/LA) Transmission: 5-Speed Manual, 4-Speed Automatic, 5-Speed Automatic Brakes: Front and Rear Disc Brakes, ABS, EBD, DSC (Dynamic Stability Control) Suspension: Front MacPherson Struts, Rear Multi-Link Independent Suspension Steering: Power Rack and Pinion Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Power Accessories, Audio System, SRS Airbag System HVAC: Manual and Automatic Climate Control Body: Exterior Panels, Interior Trim, Doors, Windows, Seats Procedures Included Maintenance: Oil Change, Filter Replacement, Fluid Checks and Changes, Belt Inspection and Replacement, Spark Plug Replacement, Air Filter Replacement Repair: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical System Troubleshooting and Repair, Body Panel Repair Diagnostics: OBD-II Diagnostic Trouble Codes (DTCs), Component Testing, Sensor Data Interpretation Troubleshooting: Step-by-step diagnostic flowcharts for common and uncommon issues Technical Depth Depth: Comprehensive: Covers routine maintenance, minor repairs, major overhauls, and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (Text-based) Printable: Yes Print Quality Quality: High Resolution (Clear diagrams and text) Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code 1: L3-VE Engine Type 1: 2.3L DOHC Inline-4 (MZR) Horsepower 1: 160 hp @ 6,500 rpm Torque 1: 150 lb-ft @ 4,500 rpm Optional Engine Engine Code 2: AJ-DE/LA Engine Type 2: 3.0L SOHC V6 (Ford Duratec 30) Horsepower 2: 220 hp @ 6,300 rpm Torque 2: 205 lb-ft @ 3,300 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Management ECU: Denso or Hitachi ECU 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual (FS5A-EL related for some variants) Optional Transmission Type Optional 1: 4-Speed Automatic (GF4A-EL related for some variants) Transmission Type Optional 2: 5-Speed Automatic (Aisin-derived for V6) Features Manual Clutch: Hydraulic Actuated Automatic Modes: Overdrive, Sport Mode (on some models) Fluid Specs Manual Transmission Fluid: API GL-4 SAE 75W-90 Automatic Transmission Fluid 4Spd: Mazda ATF-MV or equivalent Dexron III Automatic Transmission Fluid 5Spd: Mazda ATF-FZ or equivalent Mercon V 📐 Dimensions Exterior Length: 4675 mm (184.1 in) Width: 1780 mm (70.1 in) Height: 1435 mm (56.5 in) Wheelbase: 2700 mm (106.3 in) Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Weights Curb Weight Min: 1430 kg (3153 lbs) Curb Weight Max: 1590 kg (3505 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: ★★★★☆ (4/5 Stars) IIHS Frontal Offset: Good Active Features ABS: Standard on all models Ebd: Electronic Brakeforce Distribution (Standard) Traction Control: Standard on V6, Optional on 4-cylinder Stability Control: DSC (Dynamic Stability Control) Standard on V6, Optional on 4-cylinder Passive Features Airbags Front: Driver and Passenger Frontal Airbags (Standard) Airbags Side: Optional Front Side-Impact Airbags Seatbelts: Pretensioners, Load Limiters 💡 Technology Features Infotainment Audio System: Bose Premium Audio System (Optional), Standard CD Player, AM/FM Radio Navigation: Optional Factory Navigation System Driver Assistance Cruise Control: Standard Keyless Entry: Standard or Optional depending on trim level Connectivity Aux Input: Not commonly available in this generation; aftermarket solutions exist. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (severe duty), 7,500 miles or 12 months (normal duty) Engine Air Filter: Inspect every 15,000 miles, Replace as needed or every 30,000 miles Cabin Air Filter: Replace annually or every 15,000 miles Spark Plugs 4Cyl: Replace every 100,000 miles (Iridium type) Spark Plugs V6: Replace every 100,000 miles (Platinum type) Fluid Specifications Engine Oil 4Cyl: SAE 5W-20, API SN/SP or ILSAC GF-5/GF-6, Capacity: 4.7 US Quarts (4.5 Liters) with filter Engine Oil V6: SAE 5W-30, API SN/SP or ILSAC GF-5/GF-6, Capacity: 5.5 US Quarts (5.2 Liters) with filter Coolant: Mazda Super Long Life Coolant (Blue) or equivalent HOAT type, 50/50 mix with distilled water. Capacity: Approx. 7.5 US Quarts (7.1 Liters) Brake Fluid: DOT 3 or DOT 4 Known Issues Common Problems: Rust/corrosion (especially rear wheel arches and rocker panels), Power steering pump leaks, Exhaust system corrosion, Ignition coil failure (4-cylinder), Transmission shifting issues (automatic), Suspension component wear (control arms, bushings). Diagnostic Tips: Check for HVAC blower motor resistor failure leading to fan speed issues. 📚 Vehicle History Brand Heritage Mazda Philosophy: Jinba-Ittai (Horse and Rider as One) - Focus on...