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Mazda 626 1997 1998 1999 2000 2001 2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: 626 Applicable Years: 1997, 1998, 1999, 2000, 2001, 2002 Codes Chassis Code: GF, GW (Mazda Capella/Cronos variations) 👋 Introduction Market Position Segment: Mid-size sedan/wagon Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Mondeo Key Features Value Proposition: Reliable, practical, well-equipped vehicle for its time, offering good value. Target Audience: Families, commuters, budget-conscious buyers seeking dependable transportation. 📋 Manual Details Coverage Areas Primary Coverage: North America, Europe, Asia (depending on market specificities) Body Styles Covered: Sedan, Hatchback, Station Wagon (depending on specific region and generation) Page Count Total Pages: 650 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling systems Engine Control System: Fuel injection, ignition, sensors (Camshaft Position, Knock, etc.), emission control systems, SFI system Transmission Manual: Manual transaxle system, assembly, oil, shift mechanisms Transmission Automatic: Automatic transaxle system, valve body, torque converter, control cable, revolution sensor Drivetrain: Drive shaft, differential case assembly, output shaft, input shaft Suspension Steering: Front and rear suspension systems, springs, shock absorbers, steering system, steering column, power steering Brakes: Brake system, master cylinder, booster, actuator, pedal, fluid, rear brakes, brake caliper Electrical System: Charging system, starting system, battery, ignition system, lighting system, combination meter, starter assembly Body And Chassis: Body repair, interior components, exterior mouldings, glass, sunroof system, doors, hood, bumpers Comfort And Convenience: Climate control (heater radiator), power windows, power mirrors, power door locks, audio system (radio receiver), cigarette lighter Safety Systems: Supplemental Restraint System (SRS), airbags (front, side, passenger), seat belts, seat belt warning system, child restraints Wiper Washer System: Wiper and washer system, wiper motors, wiper rubber, washer nozzles Wheel And Tire: Wheel and tire system, wheel alignment, tire specifications Procedures Included Maintenance: Scheduled maintenance, preventative maintenance, fluid changes, filter replacements, lubrication Repair: Component removal, installation, overhaul, and replacement for all major systems Troubleshooting: Diagnostic procedures, symptom identification, common fault finding for electrical and mechanical issues Diagnostics: On-board diagnostics (OBD) interpretation, sensor testing, circuit tracing Specifications: Torque specifications, clearances, fluid capacities, electrical values, dimensions Wiring Diagrams: Comprehensive wiring diagrams for electrical systems, component locations, harness repair Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Illustrations: Highly detailed, step-by-step illustrated instructions Component Breakdowns: Detailed component breakdowns, exploded views, and part number information 📊 Manual Specifications File Format File Type: PDF Compatibility: Windows, Linux, Mac, iPad Compression: May be zipped (requires WinZip/WinRAR) Print Quality Printability: Printable without restrictions Searchability: Likely searchable text within PDF Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Storage User Storage: User is responsible for saving after download (limited download window) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, V6 (depending on market and trim) Displacement: Commonly 2.0L, 2.5L (4-cylinder) and 2.5L, 3.0L (V6) Performance Horsepower Range: Approximately 115 hp to 210 hp depending on engine and tuning Torque Range: Approximately 125 lb-ft to 190 lb-ft depending on engine Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transaxle Optional Transmission Type Opt: 4-speed Automatic Transaxle Features Automatic Features: Electronic control, torque converter clutch (TCC) 📐 Dimensions Exterior Length Sedan: Approx. 184.0 - 186.0 inches (4673 - 4724 mm) Width: Approx. 69.0 - 69.5 inches (1753 - 1765 mm) Height: Approx. 55.0 - 57.5 inches (1397 - 1460 mm) Weights Curb Weight: Approx. 2900 - 3300 lbs (1315 - 1497 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star rating (check specific year and testing) IIHS Side Impact: Varies by year and equipment; potentially Good to Acceptable Active Features ABS: Available (often standard on higher trims or optional) Traction Control: Available on some models Passive Features Airbags: Front driver and passenger airbags standard; side airbags optional on some later models. Seat Belts: 3-point front and rear seat belts; pretensioners for front seats. 💡 Technology Features Infotainment Audio System: Standard AM/FM radio with cassette player; optional CD player. Speaker configurations vary by trim. Driver Assistance Cruise Control: Available on most models. Connectivity Aux Input: Not typically available from factory; aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type. Timing Belt: Crucial! 60,000 - 90,000 miles (96,000 - 145,000 km) for interference engines (typically 4-cylinder). Check manual for specific engine. Fluid Specifications Engine Oil Type: API SG or higher, SAE 5W-30 or 10W-30 (check owner's manual for exact specification and ambient temperature suitability). Coolant Type: Ethylene Glycol based coolant, Mazda specific or equivalent. Mixture of 50/50 coolant and distilled water. Automatic Transmission Fluid: Mazda ATF-M III or equivalent. Manual Transmission Fluid: API...
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Sku: 491567
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Mazda 626 1997 1998 1999 2000 2001 2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
626
Applicable Years:
1997, 1998, 1999, 2000, 2001, 2002
Codes
Chassis Code:
GF, GW (Mazda Capella/Cronos variations)
👋 Introduction
Market Position
Segment:
Mid-size sedan/wagon
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Mondeo
Key Features
Value Proposition:
Reliable, practical, well-equipped vehicle for its time, offering good value.
Target Audience:
Families, commuters, budget-conscious buyers seeking dependable transportation.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America, Europe, Asia (depending on market specificities)
Body Styles Covered:
Sedan, Hatchback, Station Wagon (depending on specific region and generation)
Page Count
Total Pages:
650
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling systems
Engine Control System:
Fuel injection, ignition, sensors (Camshaft Position, Knock, etc.), emission control systems, SFI system
Transmission Manual:
Manual transaxle system, assembly, oil, shift mechanisms
Transmission Automatic:
Automatic transaxle system, valve body, torque converter, control cable, revolution sensor
Drivetrain:
Drive shaft, differential case assembly, output shaft, input shaft
Suspension Steering:
Front and rear suspension systems, springs, shock absorbers, steering system, steering column, power steering
Brakes:
Brake system, master cylinder, booster, actuator, pedal, fluid, rear brakes, brake caliper
Electrical System:
Charging system, starting system, battery, ignition system, lighting system, combination meter, starter assembly
Body And Chassis:
Body repair, interior components, exterior mouldings, glass, sunroof system, doors, hood, bumpers
Comfort And Convenience:
Climate control (heater radiator), power windows, power mirrors, power door locks, audio system (radio receiver), cigarette lighter
Safety Systems:
Supplemental Restraint System (SRS), airbags (front, side, passenger), seat belts, seat belt warning system, child restraints
Wiper Washer System:
Wiper and washer system, wiper motors, wiper rubber, washer nozzles
Wheel And Tire:
Wheel and tire system, wheel alignment, tire specifications
Procedures Included
Maintenance:
Scheduled maintenance, preventative maintenance, fluid changes, filter replacements, lubrication
Repair:
Component removal, installation, overhaul, and replacement for all major systems
Troubleshooting:
Diagnostic procedures, symptom identification, common fault finding for electrical and mechanical issues
Diagnostics:
On-board diagnostics (OBD) interpretation, sensor testing, circuit tracing
Specifications:
Torque specifications, clearances, fluid capacities, electrical values, dimensions
Wiring Diagrams:
Comprehensive wiring diagrams for electrical systems, component locations, harness repair
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Illustrations:
Highly detailed, step-by-step illustrated instructions
Component Breakdowns:
Detailed component breakdowns, exploded views, and part number information
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Windows, Linux, Mac, iPad
Compression:
May be zipped (requires WinZip/WinRAR)
Print Quality
Printability:
Printable without restrictions
Searchability:
Likely searchable text within PDF
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Storage
User Storage:
User is responsible for saving after download (limited download window)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, V6 (depending on market and trim)
Displacement:
Commonly 2.0L, 2.5L (4-cylinder) and 2.5L, 3.0L (V6)
Performance
Horsepower Range:
Approximately 115 hp to 210 hp depending on engine and tuning
Torque Range:
Approximately 125 lb-ft to 190 lb-ft depending on engine
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transaxle
Optional
Transmission Type Opt:
4-speed Automatic Transaxle
Features
Automatic Features:
Electronic control, torque converter clutch (TCC)
📐 Dimensions
Exterior
Length Sedan:
Approx. 184.0 - 186.0 inches (4673 - 4724 mm)
Width:
Approx. 69.0 - 69.5 inches (1753 - 1765 mm)
Height:
Approx. 55.0 - 57.5 inches (1397 - 1460 mm)
Weights
Curb Weight:
Approx. 2900 - 3300 lbs (1315 - 1497 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star rating (check specific year and testing)
IIHS Side Impact:
Varies by year and equipment; potentially Good to Acceptable
Active Features
ABS:
Available (often standard on higher trims or optional)
Traction Control:
Available on some models
Passive Features
Airbags:
Front driver and passenger airbags standard; side airbags optional on some later models.
Seat Belts:
3-point front and rear seat belts; pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM radio with cassette player; optional CD player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Aux Input:
Not typically available from factory; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type.
Timing Belt:
Crucial! 60,000 - 90,000 miles (96,000 - 145,000 km) for interference engines (typically 4-cylinder). Check manual for specific engine.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 (check owner's manual for exact specification and ambient temperature suitability).
Coolant Type:
Ethylene Glycol based coolant, Mazda specific or equivalent. Mixture of 50/50 coolant and distilled water.
Automatic Transmission Fluid:
Mazda ATF-M III or equivalent.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 gear oil.
Brake Fluid Type:
DOT 3
Known Issues
Engine Mounts:
Degradation of engine and transmission mounts leading to vibration and noise.
Suspension Components:
Wear in bushings, ball joints, and control arms causing clunking noises and poor handling.
Cooling System:
Radiator leaks, hose degradation, and water pump failures are common with age.
Power Window Motors:
Failure of power window regulators and motors.
Exhaust System:
Corrosion and failure of exhaust components.
Catalytic Converter:
Clogging or failure, especially on higher mileage vehicles.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Known for 'Zoom-Zoom' driving dynamics, driver-focused interiors, and good value.
Model Evolution
Generation:
This range covers the fourth generation of the Mazda 626 (GE/GF platform) and the beginning of the fifth generation (GF/GW platform).
Design Changes:
Styling evolved from rounded, aerodynamic shapes to more angular, modern designs throughout these years, with a significant update around 1998.
Production
Manufacturing Locations:
Primarily Japan, with some production in other global facilities.
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
Previous generations of the 626 often appeared on Car and Driver's Ten Best lists.
Ratings
Consumer Reports Reliability:
Generally rated as average to above average for its class during its production years, but specific ratings vary by year.
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