🏷️ Basic Information Identification Make: Mazda Model: 626 Station Wagon Product Name: Mazda 626 Station Wagon 1997-2002 WSM Service Manual Repair PDF Download Product Type: Service Manual / Repair Manual Generation Generation Code: GF/GW Generation Years: 1997-2002 👋 Introduction Market Position Segment: Compact to Mid-size Station Wagon Target Audience: DIY mechanics, auto repair shops, Mazda enthusiasts Competitive Analysis Key Competitors: Toyota Camry Wagon, Honda Accord Wagon, Subaru Outback Key Features Manual Value Proposition: Provides comprehensive, in-depth repair and maintenance information for extended vehicle lifespan and cost savings. Vehicle Strengths: Practicality, reliability, engaging driving dynamics for its class. 📋 Manual Details Coverage Areas Applicable Years: 1997, 1998, 1999, 2000, 2001, 2002 Body Styles Covered: Station Wagon Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Service Manual (WSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, timing belt, cooling system, lubrication system Engine Electrical: ECU diagnostics, ignition system, fuel injection, sensors, wiring diagrams Transmission Manual: Overhaul, clutch replacement, gear selection diagnostics Transmission Automatic: Overhaul, fluid service, shift control diagnosis, solenoids Drivetrain: Axles, CV joints, differential, driveshafts Suspension: Front and rear suspension, shock absorbers, springs, bushings, alignment specifications Steering: Power steering system, rack and pinion, steering column, wheel alignment Brakes: Hydraulic system, ABS, disc/drum brake service, fluid specifications, bleeding procedures Electrical System: Battery, charging system, starter, lighting, interior/exterior electrical components, fuses, relays HVAC: Air conditioning system, heating, ventilation, blower motor, refrigerant handling Body And Interior: Body panels, doors, windows, upholstery, trim, seat mechanisms Safety Systems: Airbags, seat belts, chassis structure Procedures Included Basic Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement Troubleshooting: Systematic diagnostic flowcharts for common and uncommon issues Repair Procedures: Step-by-step instructions with torque specifications for all major components Component Replacement: Detailed guides for replacing parts like alternators, starters, water pumps, etc. Diagnostics: OBD-II system diagnostics, sensor testing, circuit testing Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Technical Depth Depth Level: Comprehensive - from basic maintenance to complete engine and transmission rebuilds Diagnostics Coverage: Advanced diagnostics for engine management, ABS, and other electronic systems Special Tools: Identification and usage of specialized tools required for certain procedures 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality: High-resolution, printable pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: FS-DE (2.0L DOHC I4), FY-DE (2.5L DOHC I4) Performance Displacement 2.0L: 1991 cc Horsepower 2.0L: 118-130 hp @ 5500-6000 rpm (depending on market and exact variant) Torque 2.0L: 129-135 lb-ft @ 4000-4500 rpm (depending on market and exact variant) Displacement 2.5L: 2490 cc Horsepower 2.5L: 168 hp @ 6000 rpm (typical for GW model) Torque 2.5L: 162 lb-ft @ 4500 rpm (typical for GW model) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECM Type: OBD-II Compliant 🔧 Transmission Standard Transmission Type Common: 5-speed Manual, 4-speed Automatic Optional Transmission Type Optional: Automatic transmission was common, availability of manual varied by market/trim Features Automatic Features: Electronically controlled, lock-up torque converter Fluid Specifications Automatic Transmission Fluid: Dexron III/Mercon (or equivalent specified in manual) Manual Transmission Fluid: API GL-4 SAE 75W-90 or 80W-90 (check manual for exact spec) 📐 Dimensions Exterior Length: Approx. 4660-4690 mm (183.5-184.6 in) Width: Approx. 1770-1795 mm (69.7-70.7 in) Height: Approx. 1475-1500 mm (58.1-59.1 in) Wheelbase: Approx. 2615-2625 mm (103.0-103.3 in) Cargo Cargo Volume: Variable, significant with rear seats folded Weights Curb Weight: Approx. 1300-1450 kg (2866-3197 lbs) Gross Vehicle Weight Rating: Typically around 1900-2000 kg 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 4-star passenger (for 1997 model) IIHS Side Impact: Acceptable (for models tested) Active Features ABS: Available (standard on some trims/later years) Passive Features Airbags: Driver and Passenger front airbags (standard) Seatbelts: 3-point front and rear seat belts, pretensioners on front belts 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player, optional premium audio systems available. Display: Basic analog gauges, climate control indicators. No integrated infotainment screens. Driver Assistance Cruise Control: Available on higher trim levels. Traction Control: Rarely available on this generation, typically not a standard feature. Connectivity Connectivity Features: Basic, typically limited to audio inputs (cassette adapter, CD changer ports). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (refer to manual for specifics). Timing Belt Replacement: Recommended every 60,000-90,000 miles or 5-7 years, critical for these engines to prevent catastrophic failure. Spark Plug Replacement: Typically around 60,000 miles for iridium or platinum plugs (check manual for specific type and interval). Fluid Specifications Engine Oil Type: API SJ/SL, ILSAC GF-3, SAE 5W-30 or 10W-30 (refer to manual for precise recommendation based on climate). Coolant: Ethylene glycol based, P-HOAT or OAT type (Mazda FL22 or equivalent green/orange coolant,...