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Mazda B-series 1998-2006 Workshop Service Manual for Repair PDF Download
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Basic Information Identification Make: Mazda Model: B-Series Generation: Second Generation (UN Series) Codes Internal Model Codes: UN Series (Commonly shared with Ford Ranger FE-3 and G6 platform) Introduction Market Position...
Tipo: Cars
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Sku: 57873
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| Basic Information | |
| Identification | |
| Make: | Mazda |
| Model: | B-Series |
| Generation: | Second Generation (UN Series) |
| Codes | |
| Internal Model Codes: | UN Series (Commonly shared with Ford Ranger FE-3 and G6 platform) |
| Introduction | |
| Market Position | |
| Vehicle Type: | Compact Pickup Truck |
| Competitive Analysis | |
| Segment Competitors: | Ford Ranger, Toyota Tacoma, Nissan Frontier, Chevrolet S-10, GMC Sonoma |
| Key Features | |
| Value Proposition: | Durable, reliable, and practical compact pickup truck, often shared platform with Ford Ranger, offering good value for money |
| Manual Details | |
| Coverage Areas | |
| Years Covered: | 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 |
| Page Count | |
| Total Pages: | 1000+ |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Comprehensive engine repair, disassembly, assembly, diagnosis, and overhaul procedures |
| Transmission: | Manual and Automatic transmission service, repair, and diagnosis |
| Drivetrain: | Front-Wheel Drive (FWD) and Rear-Wheel Drive (RWD) systems, differentials, axles, and driveshafts |
| Suspension: | Front and rear suspension components, shock absorbers, springs, control arms, and alignment specifications |
| Steering: | Power steering system, steering column, rack and pinion or steering box, and related components |
| Brakes: | Front and rear brake systems (disc and drum), ABS, hydraulic components, and parking brake |
| Electrical: | Complete electrical system, wiring diagrams, battery, charging system, ignition system, lighting, and accessories |
| Fuel System: | Fuel tank, fuel pump, fuel injectors, fuel lines, and emissions control systems |
| Cooling System: | Radiator, water pump, thermostat, cooling fans, and heater core |
| Exhaust System: | Exhaust manifolds, catalytic converter, muffler, and exhaust pipes |
| Body And Chassis: | Body panel removal/installation, interior trim, doors, windows, and chassis components |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, oil changes, filter replacements, fluid checks, and tune-ups |
| Troubleshooting: | Diagnostic procedures for common issues, fault finding, and symptom-based repairs |
| Repair: | Step-by-step repair instructions for all major vehicle systems and components |
| Disassembly Assembly: | Detailed guides for component removal, disassembly, cleaning, inspection, and reassembly |
| Adjustments: | Precise adjustment procedures for brakes, clutch, ignition timing, and engine idle |
| Installation: | Instructions for installing new or reconditioned parts and accessories |
| Technical Depth | |
| Depth: | Comprehensive, from basic maintenance to complete engine and transmission rebuilds |
| Illustrations | |
| Diagrams: | Pictorial diagrams, exploded views, drawings, and photographs for clarity |
| Special Tools | |
| Tool References: | Identification and usage instructions for necessary special service tools |
| Specifications | |
| Torque Values: | Detailed torque specifications for all critical fasteners |
| Wear Limits: | Serviceable wear limits and tolerances for various components |
| Manual Specifications | |
| File Format | |
| PDF Quality: | High-resolution, printable pages |
| Print Quality | |
| Printability: | Yes, all pages are printable |
| Binding Type | |
| Delivery Method: | Instant PDF Download |
| Paper Type | |
| Digital Format: | |
| Compatibility | |
| Operating Systems: | Windows, Mac, Linux OS |
| Requirements | |
| Software Requirement: | Adobe Reader |
| Engine Specifications | |
| Primary Engine | |
| Engine Options: | 2.5L (WL-T Turbo Diesel), 2.5L (J5), 3.0L (FE-3/G6) Gasoline |
| Performance | |
| Horsepower Range: | Approx. 115-148 HP (Gasoline), Approx. 105-115 HP (Turbo Diesel) |
| Torque Range: | Approx. 140-170 lb-ft (Gasoline), Approx. 160-180 lb-ft (Turbo Diesel) |
| Fuel System | |
| Injection Type: | Multi-point Fuel Injection (MPI) for gasoline, Direct Injection (DI) or indirect injection for diesel |
| Engine Management | |
| ECU Type: | ECU (Engine Control Unit) managed, with diagnostic trouble codes (DTCs) accessible via OBD-II (on later models) |
| Transmission | |
| Standard | |
| Transmission Type Standard: | 5-Speed Manual Transmission |
| Optional | |
| Transmission Type Optional: | 4-Speed Automatic Transmission |
| Features | |
| Drivetrain Configurations: | Rear-Wheel Drive (RWD) and Optional Four-Wheel Drive (4WD) |
| Dimensions | |
| Exterior | |
| Wheelbase Range: | Approximately 109.4 - 117.7 inches, depending on configuration |
| Cargo | |
| Bed Lengths: | Offered in various bed lengths (e.g., short bed, long bed) |
| Weights | |
| Curb Weight Range: | Approximately 3,000 - 4,000 lbs, depending on configuration |
| Safety Features | |
| Ratings | |
| NHTSA Ratings: | Varies by model year and configuration, generally average for its class during the period. Specific crash test data should be consulted for individual model years. |
| Active Features | |
| ABS: | Anti-lock Braking System (ABS) typically available as an option or standard on higher trims |
| Passive Features | |
| Airbags: | Driver and passenger airbags standard on most models |
| Technology Features | |
| Infotainment | |
| Audio System: | Basic AM/FM radio, cassette player, and CD player options. Speaker configurations vary by trim level. |
| Driver Assistance | |
| Cruise Control: | Available on higher trim levels |
| Connectivity | |
| Auxiliary Input: | Rare on models from this era; aftermarket upgrades are common. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 5,000 - 7,500 miles or 6-12 months, depending on oil type and driving conditions. Refer to manual for specific recommendations. |
| Timing Belt Interval: | For gasoline engines with timing belts, typically 60,000 - 90,000 miles. Diesel engines often use timing chains or belts with longer intervals. Consult manual for exact specification. |
| Fluid Specifications | |
| Engine Oil Viscosity: | Commonly 5W-30 or 10W-30, depending on climate and engine. Refer to manual for precise specification and API service category. |
| Coolant Type: | Ethylene glycol-based antifreeze/coolant, typically requiring a 50/50 mix with distilled water. Check manual for specific type (e.g., green or long-life silicate-free). |
| Transmission Fluid Type: | Manual: Gear oil (e.g., GL-4 or GL-5 75W-90). Automatic: ATF Dexron-III or equivalent. Consult manual for exact specification. |
| Known Issues | |
| Common Problems: | Potential for rust on body panels and frame, exhaust system corrosion, some electrical component failures (e.g., blower motor resistor, window regulators), and occasional engine sensor issues. Regular maintenance is key. |
| Vehicle History | |
| Brand Heritage | |
| Mazda Truck History: | Mazda has a history of producing reliable trucks, often in partnership with other manufacturers. |
| Model Evolution | |
| Second Gen Features: | This generation (UN series) was a significant update, offering improved styling, features, and shared mechanicals with the Ford Ranger, enhancing reliability and parts availability. |
| Production | |
| Manufacturing Locations: | Primarily assembled in North America (e.g., Thailand, USA) due to its platform sharing with Ford. |
| Awards & Recognition | |
| Recognitions | |
| Segment Performance: | Consistently recognized for its affordability, reliability, and utility as a compact work truck. |