🏷️ Basic Information Identification Make: Mazda Model: Mazda 6 Product Name: Mazda 6 - Mazda Service Manual PDF Download 👋 Introduction Market Position Segment: Mid-size sedan, premium mainstream Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu Key Features Design Philosophy: Kodo Design - Soul of Motion Driving Dynamics: Zoom-Zoom philosophy, Jinba-Ittai (horse and rider as one) 📋 Manual Details Coverage Areas Scope: Comprehensive service and repair for all Mazda 6 models Page Count Estimated Pages: Over 3000 Manual Type Type: Service Manual / Workshop Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Repair: Detailed diagnostics, overhaul, and repair for all engine variants Transmission Repair: Service and repair for automatic and manual transmissions Electrical System: Wiring diagrams, component testing, diagnostics for all electrical systems Braking System: ABS, EBD, brake pad/rotor replacement, caliper service, hydraulic systems Suspension Steering: Shock absorber replacement, alignment, power steering service HVAC System: Climate control diagnostics, refrigerant service, component replacement Fuel System: Fuel pump, injectors, fuel tank service, emissions control systems Cooling System: Radiator, thermostat, water pump, coolant specifications and flushing Exhaust System: Muffler, catalytic converter, exhaust pipe replacement and repair Body And Frame: Body panel repair, door mechanisms, glass replacement, chassis diagnostics Interior Trim: Seat removal, dashboard disassembly, interior panel repairs Restraint Systems: Airbag system diagnostics and replacement, seatbelt service Infotainment And Electronics: Navigation system, audio system, sensor diagnostics Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks, tune-ups Diagnostic Troubleshooting: Step-by-step guides for identifying and resolving faults using DTCs Component Replacement: Detailed instructions for removing and installing all major components Rebuilding Procedures: Complete engine and transmission overhaul procedures Calibration And Adaptation: Procedures for recalibrating sensors and control modules Special Tool Usage: Identification and usage instructions for specialized tools Technical Depth Depth: Expert-level diagnostics, complete repair, and overhaul procedures 📊 Manual Specifications File Format Searchability: Fully searchable text for quick information retrieval Compatibility: Viewable on all devices with PDF reader Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: Skyactiv-G (e.g., PE-VPS, PY-VPS variants) Displacement: 2.5 Liters (Common) Configuration: Inline 4-cylinder Performance Horsepower: Approximately 184-191 hp (varies by year/market) Torque: Approximately 185-187 lb-ft (varies by year/market) Fuel System Injection Type: Direct Injection (DI) Fuel Type: Unleaded Gasoline Technology Compression Ratio: High (e.g., 13:1 for Skyactiv-G 2.5) 🔧 Transmission Standard Transmission Type: 6-Speed Automatic (Sport Mode with Manual Shift Control) Optional Manual Transmission: 6-Speed Manual (Available on select trims/years) Features AWD Availability: All-Wheel Drive (AWD) available on select models 📐 Dimensions Exterior Length: Approx. 192.1 inches Width: Approx. 72.1 inches Height: Approx. 57.1 inches Wheelbase: Approx. 107.9 inches Cargo Trunk Capacity: Approx. 14.7 cu ft Weights Curb Weight: Approx. 3,300 - 3,500 lbs 🛡️ Safety Features Ratings IIHS Top Safety Pick: Often achieves IIHS Top Safety Pick or Top Safety Pick+ awards NHTSA Overall Rating: Typically achieves 5-Star overall safety rating from NHTSA Active Features Dynamic Stability Control: Standard DSC Traction Control: Standard Traction Control System (TCS) Adaptive Front Lighting System: Available AFS Passive Features Airbags: Front, side-impact, and side-curtain airbags Body Structure: Advanced Skyactiv-Body with high-tensile strength steel 💡 Technology Features Infotainment System Name: Mazda Connect Infotainment System Display Size: 7-inch or 8.8-inch touchscreen (depending on trim/year) Driver Assistance Adas Suite: Available i-Activsense suite (e.g., Smart City Brake Support, Blind Spot Monitoring, Radar Cruise Control) Connectivity Smartphone Integration: Apple CarPlay and Android Auto integration available on later models Bluetooth: Standard Bluetooth for hands-free calling and audio streaming 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first (synthetic oil recommended) Tire Rotation Interval: Every 7,500 miles Cabin Air Filter: Every 15,000 - 20,000 miles Spark Plugs: Inspect at 45,000 miles, replace around 75,000 - 105,000 miles (depending on type) Fluid Specifications Engine Oil Spec: SAE 0W-20 Synthetic Transmission Fluid Spec: Mazda ATF FZ (for automatic transmission) Coolant Spec: Mazda Genuine Super Long Life Coolant (FL22) Known Issues Carbon Buildup: Potential for carbon buildup on intake valves of direct-injection engines, requiring periodic cleaning Infotainment System: Occasional software glitches or connectivity issues Rust Corrosion: Older models in rust-prone climates may exhibit rust on body panels or undercarriage 📚 Vehicle History Brand Heritage Mazda Philosophy: Focus on driving pleasure and innovative technology (e.g., Wankel rotary engines historically) Model Evolution Generations: Three generations (GJ/GL series being the most recent relevant to modern manuals) Introduction Year: 2002 (first generation) Production Assembly Locations: Hofu, Japan; also assembled in other locations globally depending on market 🏆 Awards & Recognition Recognitions IIHS Awards: Consistently receives high safety ratings from IIHS Consumer Reports Ratings: Generally well-regarded for reliability and driving dynamics by publications like Consumer Reports