🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 1996 Codes Chassis Code: BJ Series Engine Code Primary: B6-DE 👋 Introduction Market Position Vehicle Segment: Compact Car Target Audience Manual: DIY mechanics, independent repair shops, Mazda owners seeking detailed repair information Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort Key Features Manual Advantage: Cost-effective alternative to expensive factory CD-ROMs, comprehensive coverage, digital format for easy access and printing Vehicle Appeal: Reliable, fuel-efficient, fun-to-drive reputation, affordable entry into Mazda ownership 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Rebuilding Page Count Estimated Pages: Thousands (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Manual Language Language: English Format Delivery Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Internal combustion engine (B6-DE), diagnosis, overhaul, timing belt, seals, gaskets Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, pressure regulator, emissions control linkage Cooling System: Radiator, water pump, thermostat, hoses, fan clutch, coolant specifications Lubrication Maintenance: Oil change intervals, oil type and capacity, filter replacement, lubrication points Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, hangers, emissions control components Transmission: Manual and Automatic transmission overhaul, clutch service, gearbox fluid specifications, shift linkage adjustment Suspension: Front and rear suspension components, shock absorbers, struts, bushings, alignment specifications Brakes: Front and rear disc/drum brakes, brake fluid type and bleeding procedure, hydraulic system, parking brake Electrical System: Battery, starter, alternator, ignition system, lighting, accessories, fuses, relays Heating And Air Conditioning: HVAC system diagnosis, refrigerant, compressor, blower motor, climate control operation Emission Control Systems: EVAP system, EGR system, O2 sensors, emissions standards compliance Body: Body panels, doors, hinges, latches, glass, interior trim, exterior trim, rust prevention Wiring Diagrams: Complete electrical circuit diagrams for all systems Steering: Power steering system, steering rack, tie rods, steering column Chassis And Body Structures: Unibody construction, crumple zones, reinforcement points, chassis alignment Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures for common and complex issues, fault code interpretation Repair: Detailed step-by-step repair instructions for all major components and systems Rebuilding: Complete engine and transmission rebuild procedures Diagnostics: Trouble shooting charts, symptom-based diagnosis, wiring harness checks Technical Depth Depth: Comprehensive: From basic maintenance to advanced diagnostics and full component overhaul Torque Specifications: Detailed torque specifications for all critical fasteners Special Tools: Lists and descriptions of special tools required for certain repairs 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes (typically for PDF manuals) Print Quality Printability: High (printable in full or sections) Binding Type Binding: N/A (Digital format - user prints as needed) Paper Type Paper Quality: N/A (Digital format - user prints on desired paper) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.5 L (1498 cc) Bore X Stroke: 78.0 mm x 78.4 mm Performance Horsepower: Approx. 102 hp @ 6000 rpm Torque: Approx. 97 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 octane recommended) Engine Components Timing Belt Replacement Interval: Refer to manual, typically 60,000 miles or 5 years 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: 4-speed Automatic Features Transmission Fluid Manual: API GL-4 SAE 75W-90 Transmission Fluid Automatic: Dexron III or equivalent 📐 Dimensions Exterior Wheelbase: Approx. 102.7 inches (2609 mm) Length: Approx. 167.9 inches (4265 mm) Width: Approx. 66.7 inches (1694 mm) Height: Approx. 54.9 inches (1395 mm) Weights Curb Weight: Approx. 2300-2500 lbs (1043-1134 kg) depending on configuration 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Likely 4-star rating (based on similar vehicles of the era, specific data for 1996 Protege may vary) NHTSA Frontal Impact Passenger: Likely 4-star rating (based on similar vehicles of the era, specific data for 1996 Protege may vary) Active Features ABS: Optional on some trims Passive Features Airbags: Driver and passenger front airbags (standard on most trims) Seatbelts: Front pretensioners 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette player, optional CD player Speakers: 4-6 speakers depending on trim level Driver Assistance Cruise Control: Available on higher trim levels Connectivity Aux Input: N/A (This feature was not common in 1996) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first Engine Air Filter Replacement Interval: Every 15,000 miles or 1 year Cabin Air Filter Replacement Interval: N/A (Typically not equipped on this model) Fluid Specifications Engine Oil Type: API SJ or SL, SAE 5W-30 (check owner's manual for specific temperature ranges) Engine Oil Capacity: Approx. 3.7 US quarts (3.5 liters) with filter change Coolant Type: Ethylene glycol-based coolant (e.g., Mazda FL22 or equivalent) Brake Fluid Type: DOT 3 Known Issues Engine: Timing belt tensioner wear, occasional oil leaks from valve cover or oil pan gaskets Suspension: Worn sway bar links and bushings, strut mount issues Electrical:...