2002 Mazda Protege Service Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2002 Manual Product Name: 2002 Mazda Protege Service Repair Manual Vendor Name: Perfect Manuals 👋 Introduction Market Position Vehicle Segment: Compact car Target Audience: DIY mechanics, independent repair shops, Mazda Protege owners Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra Key Features Vendor Value Proposition: Updated manuals, competitive pricing, price matching guarantee, customer satisfaction focus Manual Value: Essential resource for maintaining and repairing the 2002 Mazda Protege, saving on labor costs 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair for the 2002 Mazda Protege Trim Levels Covered: All Protege trims including DX, LX, ES, Mazdaspeed Protege (where applicable) Page Count Estimated Page Count: Varies by specific manual edition, typically 1000+ pages Manual Type Type: Service and Repair Manual Language Language: English Format Delivery Method: Immediate PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, pistons, crankshaft, camshafts, timing belt/chain, oil pump, lubrication system, cooling system Engine Performance: Fuel injection system (EFI), ignition system, emissions control systems (EGR, EVAP), turbocharger system (Mazdaspeed) Transmission Manual: Clutch system, gearbox overhaul, gear selection, bearings, seals Transmission Automatic: Transmission removal/installation, internal components, hydraulic control, torque converter, fluid and filter service Drivetrain: Front-wheel drive system, drive shafts, CV joints, differential Suspension: Front suspension (MacPherson strut), rear suspension (independent multi-link), springs, shock absorbers, control arms, ball joints, bushings Steering: Power steering system, steering rack, tie rod ends, steering column, wheel alignment specifications Brakes: Front disc brakes, rear drum/disc brakes, brake hydraulics, ABS system, parking brake Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, locks Body And Frame: Body panel removal/installation, doors, hood, trunk, glass, interior trim, chassis diagnostics HVAC: Heating, ventilation, and air conditioning system service, refrigerant handling, components Restraint Systems: Airbag system diagnostics and replacement, seat belts Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs), wiring diagrams, symptom-based troubleshooting Procedures Included Preventive Maintenance: Oil and filter changes, coolant flush, spark plug replacement, brake fluid service, tune-ups Component Replacement: Detailed steps for replacing all major and minor components Diagnostic Procedures: Step-by-step guides for diagnosing faults using electrical schematics and test procedures Specifications Data: Torque specifications, clearances, fluid capacities, electrical resistance values Wiring Diagrams: Comprehensive electrical system schematics Technical Depth Depth: Comprehensive, covering basic maintenance to advanced diagnostics and component overhaul 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable (depends on original PDF creation) Print Quality Printability: Printable on standard printers Binding Type Binding: N/A (Digital file) Paper Type Paper Quality: N/A (Digital file) ⚙️ Engine Specifications Primary Engine Engine Code Common: FS-DE (2.0L DOHC) Engine Displacement Common: 1991 cc (2.0 Liters) Engine Configuration Common: Inline-4 cylinder Engine Aspiration Common: Naturally Aspirated Performance Horsepower Common: Approx. 127-130 hp @ 6000 rpm (FS-DE) Torque Common: Approx. 135-138 lb-ft @ 4000 rpm (FS-DE) Horsepower Mazdaspeed: Approx. 170 hp @ 5500 rpm (FS-DET) Torque Mazdaspeed: Approx. 170 lb-ft @ 3000 rpm (FS-DET) Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Options Performance Variant Engine: FS-DET (2.0L DOHC Turbocharged - Mazdaspeed Protege) 🔧 Transmission Standard Type Common: 5-speed manual Optional Type Common: 4-speed automatic Features Manual Transmission Fluid: API GL-4, SAE 75W-90 Automatic Transmission Fluid: Dexron III or equivalent (Mazda ATF-M III) 📐 Dimensions Exterior Length: Approx. 172.4 - 173.6 inches (depending on body style) Width: Approx. 67.7 inches Height: Approx. 55.5 - 56.3 inches (depending on body style) Wheelbase: Approx. 102.8 inches Weights Curb Weight: Approx. 2600 - 2800 lbs (depending on trim and transmission) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 4-star passenger (for sedans) IIHS Frontal Offset: Good (for sedans, often rated Good or Acceptable) Active Features ABS: Available on higher trims (e.g., ES) Passive Features Airbags: Dual front airbags standard; side airbags optional on some trims Seat Belts: 3-point front and rear seat belts 💡 Technology Features Infotainment Audio System: AM/FM/CD player, optional premium audio (Bose) Driver Assistance Cruise Control: Available on LX and ES trims 🔧 Maintenance Service Intervals Oil Change: Every 5,000-7,500 miles or 6 months (whichever comes first) Engine Oil Filter: Replace with every oil change Air Filter: Inspect every 15,000 miles, replace as needed Spark Plugs: Replace every 60,000-100,000 miles (depending on type: copper, platinum, iridium) Coolant Flush: Every 30,000 miles or 2-3 years Timing Belt: Replace every 60,000-100,000 miles (FS-DE and FS-DET engines use a belt) Fluid Specifications Engine Oil Capacity: Approx. 4.2 US quarts (4.0 Liters) with filter change (FS-DE) Engine Oil Type: API SJ, ILSAC GF-2, SAE 5W-30 recommended Coolant Type: Mazda Super Long Life Coolant (or equivalent HOAT antifreeze) Known Issues Common Issue 1: Ignition coil failure Common Issue 2: Catalytic converter failure Common Issue 3: Rust on rear wheel arches and rocker panels Common Issue 4: Oil...
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