🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation: FD (Third Generation) Codes Chassis Code: FD3S 👋 Introduction Market Position Positioning: The Mazda RX-7 FD is an iconic Japanese sports car renowned for its unique rotary engine, advanced handling, and distinctive styling, commanding a dedicated enthusiast following. Competitive Analysis Competitors: Competed against cars like the Nissan 300ZX (Z32), Toyota Supra (JZA80), and Mitsubishi 3000GT VR-4, offering a distinct rotary performance experience. Key Features Unique Selling Points: Twin-sequential turbocharged 13B-REW rotary engine, advanced chassis dynamics (especially the 'Spirit R' models), lightweight construction, sophisticated styling. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for the Mazda RX-7 (FD) from 1992 to 1995 model years. Page Count Page Count: Hundreds of Pages (Specific count not provided in product description, but implies extensive content). Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (13B-REW Rotary), transmission, clutch, differential, driveshafts, fuel system, cooling system, lubrication system, exhaust system. Chassis And Suspension: Front and rear suspension, steering system, braking system (ABS, disc brakes), wheel alignment specifications. Electrical: Wiring diagrams, lighting system, ignition system, starting system, charging system, fuses, relays, instrumentation, ECU diagnosis. Body And Interior: Body panel removal and installation, door mechanisms, interior trim, seats, glass, climate control system, body sealing. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement (specific rotary requirements), fluid level checks and top-offs. Repair And Rebuild: Engine rebuild procedures (apex seals, rotor housing inspection), transmission overhaul, brake caliper service, suspension component replacement, electrical component diagnosis and repair. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation, symptom-based troubleshooting guides. Technical Depth Depth: Highly detailed, covering everything from basic maintenance to complete vehicle restoration and complex engine rebuilds. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Rotary (Wankel) Displacement: 1.3 L (654cc x 2 rotors) Performance Horsepower: Approx. 252-280 hp (depending on specific market and year revision, e.g., 252 hp for early US models, 280 hp for Japanese 1995 models). Torque: Approx. 217-231 lb-ft (depending on specific market and year revision). Fuel System Injection Type: Sequential Electronic Fuel Injection (EFI), Twin Sequential Turbochargers. Rotary Specifics Apex Seal Material: The manual will detail inspection and replacement of apex seals, which are critical wear components in rotary engines. Oil Injection: Details on the separate two-stroke oil injection system for apex seal lubrication. 🔧 Transmission Standard Type: 5-speed manual (R5M-A) Optional Type: 4-speed automatic (available on some markets). Features Clutch Type: Hydraulic, single-plate dry clutch. 📐 Dimensions Exterior Length: Approx. 4295 mm (169.1 in) Width: Approx. 1750 mm (68.9 in) Height: Approx. 1230 mm (48.4 in) Wheelbase: Approx. 2500 mm (98.4 in) Weights Curb Weight: Approx. 1280-1350 kg (2822-2976 lbs), varying by trim and options. 🛡️ Safety Features Ratings Ntsa Rating: Not explicitly rated by NHTSA in its current form for these model years, but later generations received better ratings. Focus on structural integrity and safety systems of the era. Active Features ABS: Anti-lock Braking System (ABS) standard on most models. Traction Control: Traction control system (TCS) available on some later models. Passive Features Airbags: Driver and passenger front airbags. Seat Belts: 3-point seat belts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with optional Bose premium sound system. Manual covers head unit removal and speaker wiring. Driver Assistance Features: ABS, optional traction control. No modern driver-assistance systems like adaptive cruise control or lane keeping assist. Connectivity Features: Limited to basic audio input/outputs. No Bluetooth or USB connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 6 months, with specific attention to rotary engine oil quality and level. The manual will provide precise intervals. Spark Plug Replacement: Critical for rotary engines; the manual will specify types and replacement intervals (often every 30,000-60,000 miles, depending on plug type). Fluid Specifications Engine Oil: Specific rotary engine oil (e.g., Castrol RX Super, Idemitsu Rotary Grease/Oil) or high-quality synthetic API SN/SM, SAE 10W-30 or 5W-30. Manual will specify precise viscosity and type. Coolant: Mazda Long Life Antifreeze (Blue) or equivalent. Manual will specify capacity and mixture ratio. Transmission Fluid: Manual: GL-4 or GL-5 SAE 75W-90 gear oil. Automatic: ATF Dexron III or equivalent. Manual will specify exact type and capacity. Brake Fluid: DOT 3 or DOT 4. Manual will specify. Known Issues Rotary Engine Wear: Apex seal wear, compression loss, need for periodic 'Italian tune-up' or decarbonization. The manual provides inspection procedures. Vacuum Lines: Degradation of rubber vacuum lines leading to boost leaks and poor engine performance. Manual details replacement. Cooling System: Overheating issues due to design or...