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Mazda RX2 RX3 RX 2 RX 3 Service Repair Manual 1971-1977

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🏷️ Basic Information Identification Make: Mazda Model: RX-2, RX-3 Codes Chassis Codes: S102A (RX-2), S124A (RX-3) Generation Production Years: 1971-1977 👋 Introduction Market Position Target Audience: Enthusiasts, DIY mechanics, and professional workshops specializing in classic Japanese rotary-engine vehicles. Competitive Analysis Value Proposition: Offers complete, professional-grade repair information for the Mazda RX-2 and RX-3, aiming to provide superior coverage and accuracy compared to less expensive or incomplete alternatives. Key Features Content Highlight: Detailed exploded views, step-by-step instructions, comprehensive technical specifications, and extensive troubleshooting guides. 📋 Manual Details Coverage Areas Covered Models Years: Mazda RX-2 and RX-3 models from 1971 to 1977, all variants and repairs A-Z. Page Count Estimated Page Count: Extensive (typical for factory workshop manuals of this era, often 500+ pages depending on specific content). Manual Type Type: Complete Service and Repair Workshop Manual. Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Rotary engine (12A) - lubrication, cooling, fuel system (carburetor/early injection), combustion system, teardown, assembly, timing, seals, apex seals, rotor housing inspection. Transmission: Manual and Automatic transmissions - removal, installation, internal inspection, clutch, driveshafts, differential. Braking System: Front disc brakes, rear drum brakes - hydraulic system, master cylinder, wheel cylinders, brake lines, calipers, pads, shoes, parking brake. Suspension: Front MacPherson struts, rear leaf springs - shock absorbers, springs, control arms, bushings, alignment specifications. Electrical System: Battery, charging system (alternator), starter motor, ignition system (distributor, coil, spark plugs), lighting, instrumentation, wiring diagrams. Body And Chassis: Frame, body panels, fenders, doors, windows, glass, exhaust system, interior trim, seats, dashboard, exterior trim. Steering: Steering gearbox, steering column, tie rods, steering linkage. Cooling System: Radiator, fan, water pump, thermostat, hoses, coolant specifications. Fuel System: Fuel tank, fuel lines, fuel pump, carburetor specifications (e.g., Hitachi, Mikuni) and tuning, early fuel injection (if applicable). Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt adjustments, lubrication points. Engine Repair: Engine removal and installation, complete engine overhaul, apex seal replacement, rotor housing machining, peripheral port/side port differences. Transmission Repair: Clutch disc and pressure plate replacement, transmission synchro ring inspection, gear selection mechanism repair. Brake Repair: Brake pad/shoe replacement, brake fluid flush and bleed, caliper/wheel cylinder rebuilding, parking brake adjustment. Suspension And Steering Repair: Strut replacement, ball joint inspection, bushing replacement, tie rod end replacement, steering gearbox adjustment. Electrical Diagnostics: Troubleshooting ignition system faults, diagnosing charging system issues, tracing wiring for lights and instruments. Bodywork: Panel alignment, door hinge adjustment, window regulator repair, rust prevention and repair guidance. Troubleshooting: Section dedicated to diagnosing common problems with step-by-step solutions for mechanical and electrical issues. Technical Depth Depth: Comprehensive, covering everything from routine maintenance and adjustments to complete engine rebuilds, transmission overhauls, and detailed electrical system diagnostics. Equivalent to factory workshop manuals used by professional mechanics. 📊 Manual Specifications File Format Quality: High-quality PDF with searchable text for easy navigation and printing. Likely includes scanned original documents with clear diagrams and illustrations. Print Quality Printability: Printable - allows users to print specific sections or the entire manual for workshop use. Binding Type Binding: Not applicable (Digital PDF format). Paper Type Paper Type: Not applicable (Digital PDF format). ⚙️ Engine Specifications Primary Engine Engine Type: Mazda 12A Rotary Engine (two-rotor). Displacement: 1146 cc (69.9 cubic inches) Performance Horsepower: Approximately 125-135 hp (SAE gross) depending on year and emissions controls. Torque: Approximately 137-150 lb-ft (SAE gross) depending on year and emissions controls. Fuel System Fuel Delivery: Primarily two-barrel downdraft carburetors (e.g., Hitachi HDA, Mikuni Solex). Later models may have had early fuel injection systems, though less common in this manual's scope. Engine Build Rotor Design: Renesis style with side exhaust ports and peripheral intake ports (early 12A variants). Lubrication Oil Type: Rotary-specific 2-stroke oil (for separate oil injection) or high-quality mineral/synthetic engine oil for pre-mix or conventional lubrication systems. Specific grades like API SG or higher are often recommended. 🔧 Transmission Standard Transmission Type: 4-speed and 5-speed manual transmissions. Optional Transmission Type: 3-speed automatic transmission. Features Clutch Type: Hydraulically actuated single dry plate clutch. Fluid Requirements Gearbox Oil Type: GL-4 manual transmission fluid. Specific viscosity grade will be detailed in the manual (e.g., 75W-90 or 80W-90). Automatic Transmission Fluid: Dexron-II or equivalent automatic transmission fluid. 📐 Dimensions Exterior Body Styles: Coupe, Sedan, Hardtop Coupe, Wagon (RX-3). Weights Curb Weight: Approximately 2200-2500 lbs (1000-1135 kg) depending on body style and configuration. 🛡️ Safety Features Ratings Crash Test Data: No specific government crash test ratings available for vehicles of this era in the modern sense. Safety features were rudimentary compared to today's standards. Active Features Brakes: Front disc brakes, rear drum brakes. Power assist may be optional or standard on higher trims. Passive Features Seatbelts: Lap belts or lap and shoulder belts (often optional or front-only). Steering Column: Collapsible steering column (basic design). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, often with an...
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Sku: 360949
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Mazda RX2 RX3 RX 2 RX 3 Service Repair Manual 1971-1977
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-2, RX-3
Codes
Chassis Codes:
S102A (RX-2), S124A (RX-3)
Generation
Production Years:
1971-1977
👋 Introduction
Market Position
Target Audience:
Enthusiasts, DIY mechanics, and professional workshops specializing in classic Japanese rotary-engine vehicles.
Competitive Analysis
Value Proposition:
Offers complete, professional-grade repair information for the Mazda RX-2 and RX-3, aiming to provide superior coverage and accuracy compared to less expensive or incomplete alternatives.
Key Features
Content Highlight:
Detailed exploded views, step-by-step instructions, comprehensive technical specifications, and extensive troubleshooting guides.
📋 Manual Details
Coverage Areas
Covered Models Years:
Mazda RX-2 and RX-3 models from 1971 to 1977, all variants and repairs A-Z.
Page Count
Estimated Page Count:
Extensive (typical for factory workshop manuals of this era, often 500+ pages depending on specific content).
Manual Type
Type:
Complete Service and Repair Workshop Manual.
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Rotary engine (12A) - lubrication, cooling, fuel system (carburetor/early injection), combustion system, teardown, assembly, timing, seals, apex seals, rotor housing inspection.
Transmission:
Manual and Automatic transmissions - removal, installation, internal inspection, clutch, driveshafts, differential.
Braking System:
Front disc brakes, rear drum brakes - hydraulic system, master cylinder, wheel cylinders, brake lines, calipers, pads, shoes, parking brake.
Suspension:
Front MacPherson struts, rear leaf springs - shock absorbers, springs, control arms, bushings, alignment specifications.
Electrical System:
Battery, charging system (alternator), starter motor, ignition system (distributor, coil, spark plugs), lighting, instrumentation, wiring diagrams.
Body And Chassis:
Frame, body panels, fenders, doors, windows, glass, exhaust system, interior trim, seats, dashboard, exterior trim.
Steering:
Steering gearbox, steering column, tie rods, steering linkage.
Cooling System:
Radiator, fan, water pump, thermostat, hoses, coolant specifications.
Fuel System:
Fuel tank, fuel lines, fuel pump, carburetor specifications (e.g., Hitachi, Mikuni) and tuning, early fuel injection (if applicable).
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt adjustments, lubrication points.
Engine Repair:
Engine removal and installation, complete engine overhaul, apex seal replacement, rotor housing machining, peripheral port/side port differences.
Transmission Repair:
Clutch disc and pressure plate replacement, transmission synchro ring inspection, gear selection mechanism repair.
Brake Repair:
Brake pad/shoe replacement, brake fluid flush and bleed, caliper/wheel cylinder rebuilding, parking brake adjustment.
Suspension And Steering Repair:
Strut replacement, ball joint inspection, bushing replacement, tie rod end replacement, steering gearbox adjustment.
Electrical Diagnostics:
Troubleshooting ignition system faults, diagnosing charging system issues, tracing wiring for lights and instruments.
Bodywork:
Panel alignment, door hinge adjustment, window regulator repair, rust prevention and repair guidance.
Troubleshooting:
Section dedicated to diagnosing common problems with step-by-step solutions for mechanical and electrical issues.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance and adjustments to complete engine rebuilds, transmission overhauls, and detailed electrical system diagnostics. Equivalent to factory workshop manuals used by professional mechanics.
📊 Manual Specifications
File Format
Quality:
High-quality PDF with searchable text for easy navigation and printing. Likely includes scanned original documents with clear diagrams and illustrations.
Print Quality
Printability:
Printable - allows users to print specific sections or the entire manual for workshop use.
Binding Type
Binding:
Not applicable (Digital PDF format).
Paper Type
Paper Type:
Not applicable (Digital PDF format).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Mazda 12A Rotary Engine (two-rotor).
Displacement:
1146 cc (69.9 cubic inches)
Performance
Horsepower:
Approximately 125-135 hp (SAE gross) depending on year and emissions controls.
Torque:
Approximately 137-150 lb-ft (SAE gross) depending on year and emissions controls.
Fuel System
Fuel Delivery:
Primarily two-barrel downdraft carburetors (e.g., Hitachi HDA, Mikuni Solex). Later models may have had early fuel injection systems, though less common in this manual's scope.
Engine Build
Rotor Design:
Renesis style with side exhaust ports and peripheral intake ports (early 12A variants).
Lubrication
Oil Type:
Rotary-specific 2-stroke oil (for separate oil injection) or high-quality mineral/synthetic engine oil for pre-mix or conventional lubrication systems. Specific grades like API SG or higher are often recommended.
🔧 Transmission
Standard
Transmission Type:
4-speed and 5-speed manual transmissions.
Optional
Transmission Type:
3-speed automatic transmission.
Features
Clutch Type:
Hydraulically actuated single dry plate clutch.
Fluid Requirements
Gearbox Oil Type:
GL-4 manual transmission fluid. Specific viscosity grade will be detailed in the manual (e.g., 75W-90 or 80W-90).
Automatic Transmission Fluid:
Dexron-II or equivalent automatic transmission fluid.
📐 Dimensions
Exterior
Body Styles:
Coupe, Sedan, Hardtop Coupe, Wagon (RX-3).
Weights
Curb Weight:
Approximately 2200-2500 lbs (1000-1135 kg) depending on body style and configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
No specific government crash test ratings available for vehicles of this era in the modern sense. Safety features were rudimentary compared to today's standards.
Active Features
Brakes:
Front disc brakes, rear drum brakes. Power assist may be optional or standard on higher trims.
Passive Features
Seatbelts:
Lap belts or lap and shoulder belts (often optional or front-only).
Steering Column:
Collapsible steering column (basic design).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with an 8-track player or cassette player as an optional upgrade.
Driver Assistance
None:
No electronic driver assistance systems were available on these models.
Connectivity
None:
No connectivity features available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles (5,000 km) or 6 months, with specific recommendations for rotary engine oil (often every 1,500 miles/2,500 km for specific oils/methods).
Spark Plug Replacement:
Every 15,000-20,000 miles (24,000-32,000 km). Specific spark plug part numbers (e.g., NGK) will be in the manual.
Timing Belt Check:
Rotary engines do not have timing belts; they use a chain or direct drive for the camshafts (in the case of the 12A, the eccentric shaft drives the rotors directly).
Fluid Specifications
Coolant:
50/50 mixture of ethylene glycol antifreeze and distilled water. Specific freezing point requirements noted.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Apex Seals:
Wear and failure of apex seals leading to loss of compression and power is a common concern for rotary engines. Proper maintenance and avoiding overheating are critical.
Carburetor Tuning:
Carburetors can require frequent adjustment due to wear, vacuum leaks, or environmental changes. The manual will detail specific tuning procedures.
Chassis Rust:
As with many cars of this era, rust can be a significant issue, particularly in the lower body panels, wheel wells, and structural components.
Cooling System Leaks:
Aging rubber hoses and radiator components can lead to coolant leaks, which are detrimental to rotary engine health.
📚 Vehicle History
Brand Heritage
Rotary Pioneering:
Mazda's commitment to the Wankel rotary engine, which began with the Cosmo Sport and continued with the R100, RX-2, and RX-3, establishing Mazda's unique performance identity.
Model Evolution
Rx 2 Origins:
Introduced in 1970 as the Capella Rotary (Japan) and Savanna (export). The RX-2 name was used for export markets. Known for its sporty styling and rotary power.
Rx 3 Origins:
Introduced in 1971 as the Savanna (Japan). Positioned below the RX-2/Capella, offering a more compact and affordable rotary experience. Available in sedan, coupe, and wagon forms.
Production
Manufacturing Location:
Japan
Key Markets:
Japan, Australia, North America, Europe.
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
The rotary engine and its application in the RX-2 and RX-3 were lauded for their smooth operation, high-revving nature, and unique performance characteristics, establishing Mazda's reputation in motorsport and performance vehicles.
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