The Mazda RX-7, specifically the FD (Third Generation) chassis code FD3S, represents a pinnacle of Japanese sports car engineering from its production years of 1992 through 2002. This iconic vehicle is renowned for its distinctive design philosophy, emphasizing a lightweight chassis, balanced weight distribution, and aerodynamic styling, all powered by the unique 13B-REW twin-rotor rotary engine with sequential turbocharging. This powerplant delivers exceptional performance from its compact displacement, making the RX-7 a standout in its segment, often compared to contemporaries like the Nissan 300ZX and Toyota Supra. Its reputation as a driver-focused machine, celebrated for its handling and engineering prowess, has cemented its status as a highly sought-after sports car. This comprehensive 1093-page English Workshop Service Manual provides essential information for owners, mechanics, and technicians. It covers all major systems, including the rotary engine, fuel, ignition, lubrication, cooling, exhaust, and transmission systems, as well as chassis components like suspension, steering, and brakes. The manual details electrical systems, bodywork, and HVAC. Crucially, it offers in-depth troubleshooting guides, diagnostic procedures, routine maintenance schedules, repair instructions, and specifications for adjustments and rebuilds. This resource is indispensable for maintaining the RX-7's performance, reliability, and longevity, addressing specific known issues such as apex seal wear and turbo system intricacies. 🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation: FD (Third Generation) Codes Chassis Code: FD3S Engine Code: 13B-REW 👋 Introduction Market Position Vehicle Segment: Sports Car / Grand Tourer Target Audience: Enthusiasts, performance drivers, owners seeking to maintain and repair their RX-7. Competitive Analysis Key Competitors: Nissan 300ZX (Z32), Toyota Supra (JZA80), Mitsubishi 3000GT/GTO, Porsche 968. Key Features Engine Layout: Front-engine, Rear-wheel drive with a compact rotary engine. Design Philosophy: Lightweight chassis, balanced weight distribution, aerodynamic styling, rotary engine performance. Unique Selling Proposition: The 13B-REW twin-rotor engine with sequential turbocharging, delivering high power from a small displacement, and the iconic FD chassis design. 📋 Manual Details Coverage Areas Years Covered: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Page Count Total Pages: 1093 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (Rotary Wankel), Fuel System, Ignition System, Lubrication System, Cooling System, Exhaust System, Transmission (Manual & Automatic) Chassis: Suspension (Front & Rear), Steering System, Brakes (ABS, Power Assist), Wheels & Tires Electrical: Battery, Charging System, Starting System, Lighting, Instruments & Gauges, Wiper & Washer System, Audio System, Power Windows, Power Locks, Immobilizer Body: Body Panels, Doors, Hood, Trunk Lid, Interior Trim, Seats, HVAC System Procedures Included Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) and their interpretation. Maintenance: Routine maintenance procedures, fluid changes, filter replacements, lubrication, inspection schedules. Repair: Component removal, disassembly, inspection, repair, and reassembly for engine, transmission, suspension, brakes, electrical, and body components. Adjustment: Torque specifications for all fasteners, alignment procedures, clutch adjustment, idle speed adjustment. Rebuilds: Detailed instructions for engine rebuilds (rotary apex seals, housings), transmission overhauls. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds. Includes detailed diagrams, schematics, and specifications. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically, depending on scan quality) Printable: Yes Print Quality Resolution: High-resolution scans suitable for viewing on screen and printing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Twin-Rotor, Twin-Turbocharged Displacement: 1308 cc (2 x 654 cc rotors) Performance Horsepower Early Models: 255 PS (252 hp) @ 6500 rpm Horsepower Later Models: 280 PS (276 hp) @ 6500 rpm (post-1995 facelift, Japanese domestic market) Torque Early Models: 314 Nm (231 lb-ft) @ 4000 rpm Torque Later Models: 333 Nm (246 lb-ft) @ 5000 rpm (post-1995 facelift, Japanese domestic market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Twin Turbochargers Fuel Type: Unleaded Premium Gasoline (91+ Octane) Lubrication Oil Type: API SG or SH, SAE 10W-30 or 10W-40 (Check manual for specific viscosity) Oil Capacity: Approx. 4.5 liters (with filter) Cooling Coolant Type: Ethylene Glycol based antifreeze (50/50 mix with distilled water) Coolant Capacity: Approx. 8.5 liters 🔧 Transmission Standard Transmission Type: 6-Speed Manual Transmission (Mazda R154 equivalent in principle, specific Mazda code) Optional Transmission Type: 4-Speed Automatic Transmission (optional on some markets/trims) Features Clutch Type: Hydraulically Actuated, Single Dry Plate Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 75W-85 (Refer to manual for exact specification) 📐 Dimensions Exterior Length: 4295 mm (169.1 in) Width: 1750 mm (68.9 in) Height: 1230 mm (48.4 in) Wheelbase: 2500 mm (98.4 in) Weights Curb Weight Manual: Approx. 1250-1300 kg (2755-2866 lbs) Wheel Bolt Pattern: 5x114.3 mm Wheel Size: 16-inch or 17-inch alloy wheels (std/optional) Tire Size Front: 225/50 R16 or 235/40 R17 Tire Size Rear: 245/45 R16 or 255/40 R17 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and testing authority. Historically, many sports cars...