Mercedes 500 SL 1990-1993 Service Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 500 SL Product Type: Service and Repair Manual Codes Chassis Code: R129 👋 Introduction Market Position Segment: Luxury Grand Tourer Convertible Target Audience: Owners, independent repair shops, Mercedes-Benz enthusiasts seeking in-depth knowledge. Competitive Analysis Competitors: BMW 8 Series (E31), Jaguar XJS, Porsche 928. Key Features Vehicle Highlights: Powerful V8 engine, sophisticated suspension, iconic styling, advanced (for its era) safety and comfort features, hallmark Mercedes-Benz build quality. Manual Value Proposition Utility: Essential for maintaining the complex systems of the R129 SL, enabling DIY repairs and informed professional service. 📋 Manual Details Coverage Areas Covered Years: 1990, 1991, 1992, 1993 Engine Coverage: M119.960 (5.0L V8) Page Count Estimated Pages: 1000+ Manual Type Type: Comprehensive Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Diagnosis, removal, installation, overhaul, lubrication, cooling, fuel injection (KE-Jetronic), ignition, exhaust. Transmission: Diagnosis, removal, installation, overhaul, fluid specifications for 4-speed Automatic (722.3/722.4). Chassis: Suspension (front/rear), steering, brakes (hydraulic, ABS), wheels, tires. Electrical: Wiring diagrams, starter, alternator, battery, lighting, instruments, power windows, mirrors, seats, convertible top mechanism, climate control, audio system, electronic control modules (ECU). Body: Body structure, exterior trim, interior trim, doors, hood, trunk, convertible top. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups. Diagnostics: Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs) where applicable (OBD-I era). Repair: Component disassembly, inspection, repair, assembly, and installation procedures. Specifications: Torque specifications, clearances, fluid capacities, electrical specifications. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, complex electrical system diagnosis, and convertible top mechanism repair. 📊 Manual Specifications File Format Quality: High-resolution scans, searchable text (if digitized from original) Print Quality Print Readability: Clear diagrams, legible text, professional layout. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: M119.960 Engine Type: V8, Naturally Aspirated Displacement: 4973 cc (5.0 Liters) Bore X Stroke: 96.5 mm x 85.0 mm Compression Ratio: 10.0:1 Performance Horsepower Hp: 322 hp @ 5500 rpm (approx.) Torque Lb-Ft: 354 lb-ft @ 3750 rpm (approx.) Fuel System Fuel Delivery: Bosch KE-Jetronic (CIS-E) Electronic Fuel Injection Fuel Type: Premium Unleaded Gasoline (91+ Octane) Ignition System Type: Electronic Ignition Cooling System Type: Water Cooled, Thermostatically Controlled 🔧 Transmission Standard Type: 4-Speed Automatic Transmission Transmission Codes: 722.3xx / 722.4xx Features Electronic Control: Yes (for shift points and lock-up) Fluid Specifications Fluid Type: MB Spec 236.1 (e.g., Mobil ATF 220, Dexron III compatible) Capacity Quarts: Approx. 8-9 Quarts (dry fill), 6 Quarts (service fill) 📐 Dimensions Exterior Length Inches: 177.2 Width Inches: 70.5 Height Inches: 51.2 Wheelbase Inches: 104.7 Weights Curb Weight Lbs: 3900 - 4100 Gross Vehicle Weight Rating Gvwr Lbs: 4960 Cargo Trunk Volume Cubic Feet: Approx. 7.4 🛡️ Safety Features Ratings NHTSA Ratings: N/A (Pre-mandatory rating era, but designed to high standards) Active Features ABS: Standard (Bosch ABS II) Traction Control: Optional (ASR - Acceleration Slip Regulation on later models) Passive Features Airbags: Driver's side airbag (standard), passenger airbag (optional/later models) Rollover Protection: Automatic rollover protection system (pop-up roll bar activated by sensors) Seatbelts: Integrated seatbelts, pretensioners 💡 Technology Features Infotainment Audio System: Factory premium sound system (e.g., Becker, Bose optional). Climate Control: Automatic climate control with cabin air filter. Driver Assistance Cruise Control: Standard Memory Seats: Optional (driver and passenger) Connectivity Bluetooth: Not available from factory. Convertible Top Operation: Hydraulic power-operated soft top with integrated hardtop availability. 🔧 Maintenance Service Intervals Oil Change Interval Miles: Typically 7,500 - 10,000 miles or annually, depending on driving conditions. Transmission Fluid Interval Miles: Recommended every 30,000-50,000 miles for optimal performance. Coolant Flush Interval Miles: Every 2-3 years or 30,000-50,000 miles. Fluid Specifications Engine Oil Spec: MB 229.1 (e.g., 15W-40 or 10W-40 synthetic blend, check specific manual for temperature grades). Engine Oil Capacity Quarts: Approx. 8.0 Quarts (with filter) Brake Fluid Spec: DOT 4 Power Steering Fluid Spec: MB Spec 236.3 (e.g., Pentosin CHF 11S) Known Issues Wiring Harness Degradation: Cracking and insulation breakdown in older wiring harnesses, especially engine bay components. Hydraulic System Leaks: Leaks in the suspension leveling system or convertible top hydraulic lines. Engine Mounts: Degradation leading to increased vibration. Seat Belt Retractor: Malfunctions in the automatic seat belt presenter/retractor system. Ignition Coil Failure: Premature failure of ignition coils. 📚 Vehicle History Brand Heritage Mercedes Benz Legacy: Renowned for engineering excellence, durability, and luxury vehicles since the late 19th century. Model Evolution R129 Introduction: Introduced in 1989 as the successor to the R107 SL. Represented a significant modernization and technological leap. R129 Lifespan: Produced from 1989 to 2001. Production Manufacturing Location: Sindelfingen, Germany R129 500Sl Production Years: 1989-1993 (pre-facelift) 🏆 Awards & Recognition Recognitions Design Awards: Widely praised for its timeless design and aerodynamic elegance. Ratings Reliability Perception: Generally considered reliable with diligent maintenance; German engineering...
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