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Mercedes-benz 124 WAGON 300TE Car Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 300TE (W124 Wagon) Product Name: Mercedes Benz 124 WAGON 300TE 3.0L 1987-1992 Service Repair Manual Codes Chassis Code: W124 (S124 for wagon variant)...
Tipo: Car
Fabricante:
Sku: 419595
Tag:
Mercedes-benz 124 WAGON 300TE Car Service Repair ManualMercedes-benz 124 WAGON 300TE Car Service Repair ManualMercedes-benz 124 WAGON 300TE Car Service Repair ManualMercedes-benz 124 WAGON 300TE Car Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
300TE (W124 Wagon)
Product Name:
Mercedes Benz 124 WAGON 300TE 3.0L 1987-1992 Service Repair Manual
Codes
Chassis Code:
W124 (S124 for wagon variant)
Engine Code:
M103.983 (typically)
👋 Introduction
Market Position
Vehicle Segment:
Luxury Mid-size Station Wagon
Target Audience:
Owners and independent repair shops seeking detailed technical information for maintenance and repair of the W124 wagon.
Competitive Analysis
Competitors:
BMW 5 Series Touring (E34), Audi 100/200 Avant (C3), Volvo 740/940 Estate, Saab 9000 CS/CD Wagon.
Key Features
Vehicle Appeal:
Renowned for Mercedes-Benz build quality, durability, refined ride, and practicality of the wagon body style.
Manual Benefit:
Enables owners to perform a wide range of maintenance and repair tasks, saving money and ensuring proper upkeep of a classic vehicle.
📋 Manual Details
Coverage Areas
Covered Years:
1987, 1988, 1989, 1990, 1991, 1992
Covered Models:
300TE Wagon
Covered Engines:
3.0L Inline-6 (M103)
Page Count
Estimated Page Count:
Approximately 700-900 pages (typical for comprehensive service manuals of this era, exact count not provided in product description)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital PDF (Instant Download)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanicals, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling system, fuel injection (Bosch KE-Jetronic), ignition system, emissions control.
Transmission:
4-speed Automatic Transmission (722.4 series): disassembly, assembly, adjustments, troubleshooting, fluid specifications.
Drivetrain:
Driveshafts, differentials, rear axle, wheel bearings.
Brakes:
Front and rear disc brakes, hydraulic system, parking brake, ABS (Anti-lock Braking System) troubleshooting and components.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, self-leveling rear suspension (if equipped).
Steering:
Power steering system, steering gearbox, steering column, linkage.
Electrical:
12V electrical system, battery, charging system (alternator), starting system (starter), lighting, gauges, switches, fuses, relays, wiring diagrams, body control modules, fuel pump relay, ABS control module.
Body:
Body panels, doors, hood, tailgate, interior trim, seats, glass, sunroof (if equipped), convertible top (if applicable to variant, though this is a wagon), rust prevention, body repair guidelines.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, compressor, refrigerant, blower motor, climate control panel, troubleshooting.
Procedures Included
Maintenance:
Oil changes, filter replacements (oil, fuel, air), spark plug replacement, coolant flush, belt inspection/replacement, brake fluid flush, power steering fluid flush, transmission fluid service, chassis lubrication, differential fluid change.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides for engine performance, electrical faults, braking issues, HVAC malfunctions.
Repair:
Engine component replacement (e.g., water pump, thermostat, alternator, starter, fuel injectors), transmission component replacement, brake caliper/rotor replacement, suspension component replacement, exhaust system repair, electrical component diagnosis and replacement.
Rebuild:
Detailed procedures for engine and transmission overhaul, including specifications for machining and assembly.
Diagnostics:
On-board diagnostics (OBD) information relevant to the era, troubleshooting flowcharts, electrical schematic interpretation.
Technical Depth
Depth:
Comprehensive. Covers routine maintenance, diagnostics, repairs, and full component overhauls. Suitable for both DIY enthusiasts and professional mechanics.
Diagnostics Focus:
Detailed diagnostic procedures for fuel injection (KE-Jetronic), ignition, ABS, and electrical systems.
Schematics:
Includes detailed electrical wiring diagrams for all major systems.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text (depending on original scan quality, but standard for professional PDFs).
Print Quality
Resolution:
High-resolution scan for clear text and diagrams.
Clarity:
Designed for readability and ease of use when printing pages.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline-6 Cylinder
Displacement:
3.0 Liters (2962 cc)
Bore X Stroke:
88.5 mm x 80.25 mm (typical for M103)
Compression Ratio:
9.2:1 or 9.0:1 (depending on specific variant/market)
Performance
Horsepower:
Approximately 180-189 hp (SAE net) @ 5700-6000 rpm
Torque:
Approximately 184-188 lb-ft (SAE net) @ 4400-4500 rpm
Fuel System
Fuel Delivery:
Bosch KE-Jetronic (CIS-E) Electronic Fuel Injection
Fuel Type:
Unleaded Gasoline (Premium Octane recommended, typically 91 AKI or higher)
Ignition System:
Electronic Ignition with Distributor and Spark Control Unit (SCU).
🔧 Transmission
Standard
Type:
4-speed Automatic Transmission
Model Code:
722.4xx series (e.g., 722.405)
Optional
Type:
5-speed Manual Transmission (less common in US market for this model, but available).
Features
Transmission Fluid:
MB 236.1 Specification (e.g., Mercedes-Benz Automatic Transmission Fluid or equivalent)
Fluid Capacity:
Approximately 5.5 - 6.5 Liters (11.6 - 13.8 US Quarts) for a fluid change with filter.
📐 Dimensions
Exterior
Length:
4740 mm (186.6 in)
Width:
1740 mm (68.5 in)
Height:
1470 mm (57.9 in)
Wheelbase:
2800 mm (110.2 in)
Interior
Seating Capacity:
5-7 (with optional rear-facing third-row seat)
Cargo
Cargo Volume:
Significant, with folding rear seats typical for a wagon.
Weights
Curb Weight:
Approximately 1500-1600 kg (3300-3530 lbs)
Gross Vehicle Weight Rating:
Varies, typically around 2100-2200 kg
🛡️ Safety Features
Ratings
Crash Test Info:
No official NHTSA ratings from this era, but the W124 chassis was known for its robust safety cell and energy-absorbing crumple zones. Considered very safe for its time.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) from model year 1988 onwards.
Passive Features
Airbags:
Driver's side airbag became standard on many W124 models during this period, likely standard on later 300TEs. Passenger airbag was optional or not available on early models.
Seatbelts:
Height-adjustable front seatbelts, rear seatbelts.
Chassis Design:
Reinforced safety structure, side impact beams.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radio with cassette player. Often features premium sound system options with multiple speakers.
Antenna:
Power-operated automatic antenna.
Driver Assistance
Cruise Control:
Standard cruise control system.
ABS:
Standard Anti-lock Braking System (ABS) on most models within this range.
Connectivity
Oem Features:
No modern connectivity features like Bluetooth or USB. OEM communications systems (e.g., early car phones) were optional on higher trims.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500-10,000 miles (12,000-15,000 km) or annually, whichever comes first.
Air Filter:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on conditions.
Fuel Filter:
Every 30,000 miles (48,000 km).
Spark Plugs:
Every 30,000 miles (48,000 km) for standard plugs; potentially longer for platinum or iridium plugs if specified.
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).
Fluid Specifications
Engine Oil:
API SJ/SL or higher, SAE 10W-40 or 10W-30 (check owner's manual for specific ambient temperature ranges), Synthetic oils are often recommended for longevity.
Coolant:
MB 325.0 Specification (Ethylene Glycol based, green color) mixed 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (check manual for specifics), Mercedes-Benz recommends high-quality brake fluid.
Power Steering Fluid:
Pentosin CHF 11S or equivalent (check manual, often specific hydraulic fluid).
Known Issues
Engine M103:
Timing chain stretch (though less common than M104), oil leaks (e.g., oil cooler seals, valve cover gasket), injector seal leaks, distributor cap/rotor wear, MAF sensor issues (though KE-Jetronic uses a different airflow meter), vacuum leaks.
Transmission 722.4:
Leaking transmission cooler lines, worn modulator valve, electronic kickdown issues.
Electrical:
Wire harness degradation (especially under vacuum hoses), blower motor resistor failure, door lock actuator issues, self-leveling suspension issues (accumulator, pump, lines), ABS sensor failures.
Body Rust:
Common rust areas include wheel arches, rear fenders, jacking points, battery tray, and tailgate lower edges.
📚 Vehicle History
Brand Heritage
Brand Reputation:
Mercedes-Benz is synonymous with engineering excellence, luxury, and durability, with a long history dating back to the first automobile.
Model Evolution
W124 Introduction:
The W124 chassis was introduced in 1984 as the successor to the W123. The wagon variant (S124) was launched in 1985.
300Te Introduction:
The 300TE, featuring the M103 3.0L engine, was introduced to offer more power and refinement within the W124 wagon lineup.
W124 Facelift:
The W124 received a significant facelift in 1989, with minor updates to styling (e.g., body-colored trim, updated grille, revised wheel options), interior, and some mechanicals. This manual covers pre and post-facelift models within its range.
Production
Production Period:
1987-1992 (for this specific model variant)
Manufacturing Location:
Germany (primarily Sindelfingen and Bremen plants)
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
While specific awards for the 1987-1992 300TE Wagon are not commonly cited, the W124 chassis as a whole received numerous accolades for its engineering, durability, and safety, often appearing on 'Best Cars' lists from automotive publications of the era.
Ratings
Reliability:
The W124 generation is highly regarded for its long-term reliability and robust construction when properly maintained.
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