Mercedes Benz 450SL-380SL-560SL W107 Series Workshop Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SL / SLC Series (W107) Chassis Code: W107 Primary Market: Global Codes Covered Variants: 450SL, 450SLC, 380SL, 380SLC, 560SL 👋 Introduction Market Position Target Audience: Enthusiasts, owners, and independent repair shops specializing in classic Mercedes-Benz vehicles. Competitive Analysis Value Proposition: Provides comprehensive, integrated coverage of multiple manual types, offering significant value over purchasing separate documents. Key Features Integration: Combines engine, electrical, maintenance, owner, and body/chassis information into a single, accessible platform. Completeness: Considered the 'best available' for the W107 series, indicating a high level of detail and accuracy. 📋 Manual Details Coverage Areas All Systems: Engine, Electrical, Maintenance, Owner Information, Climate Control, Body and Chassis Page Count Estimated Pages: Extensive (specific count not provided, but described as comprehensive) Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Digital Format: Software Program Compatibility: Windows Operating Systems 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair procedures, component specifications for M117 (4.5L, 3.8L) and M117 (5.6L) V8 engines. Electrical: Comprehensive wiring diagrams, troubleshooting guides for all electrical systems, including lighting, ignition, fuel injection, climate control, and power accessories. Maintenance: Scheduled maintenance tasks, fluid checks and changes, filter replacements, lubrication points, and general upkeep procedures. Climate Control: Diagnosis and repair of heating, ventilation, and air conditioning (HVAC) systems, including refrigerant handling and component testing. Body Chassis: Bodywork repair, structural integrity checks, suspension, steering, braking systems, and undercarriage components. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, brake inspections, fluid top-offs. Troubleshooting: Systematic fault diagnosis for common and uncommon issues across all vehicle systems. Engine Repair: Engine disassembly, reassembly, component replacement (e.g., gaskets, seals, pistons, valves), timing chain service, fuel system overhaul. Transmission Service: Automatic transmission fluid changes, filter replacement, and common repair procedures (specific for 722.x series transmissions). Brake System: Brake pad and rotor replacement, caliper service, brake line inspection and replacement, hydraulic system bleeding. Technical Depth Level: Comprehensive, covering from basic owner-level information to advanced mechanical and electrical diagnostics and repair. Diagnostics: Detailed diagnostic flowcharts and procedures for identifying and resolving issues, including those related to CIS (Continuous Injection System) or K-Jetronic fuel injection. Specifications: Includes detailed torque specifications, clearances, and adjustment procedures for all major components. 📊 Manual Specifications File Format Data Type: Digital Software Program Print Quality Output Quality: High-resolution, printable pages. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) Features Searchability: Likely text-searchable for quick information retrieval (typical for professional workshop software). ⚙️ Engine Specifications Primary Engine 450 Engine Code: M117 Displacement: 4.5 Liters (4520 cc) Configuration: V8, SOHC Bore X Stroke: 92.0 mm x 85.0 mm Compression Ratio: 8.0:1 or 8.0:1 (depending on market and year) Horsepower Est: 180-200 hp (SAE net) Torque Est: 230-250 lb-ft (SAE net) Primary Engine 380 Engine Code: M116 Displacement: 3.8 Liters (3818 cc) Configuration: V8, SOHC Bore X Stroke: 92.0 mm x 71.5 mm Compression Ratio: 8.0:1 Horsepower Est: 155-160 hp (SAE net) Torque Est: 190-200 lb-ft (SAE net) Primary Engine 560 Engine Code: M117 Displacement: 5.6 Liters (5549 cc) Configuration: V8, SOHC Bore X Stroke: 94.5 mm x 98.5 mm Compression Ratio: 9.0:1 or 9.2:1 (depending on market and year) Horsepower Est: 227-240 hp (SAE net) Torque Est: 270-280 lb-ft (SAE net) Fuel System Injection System: Bosch CIS-E (Continuous Injection System - Electronic) or K-Jetronic (for earlier models/markets). Fuel Type: Unleaded Gasoline (Premium Octane) Ignition System Type: Electronic Ignition (e.g., Bremi or Bosch distributor) 🔧 Transmission Standard Type: 4-Speed Automatic (e.g., 722.1 or 722.3 series) Optional Type: Manual transmission was rarely offered and not standard on these models. Manual would typically be a 4-speed or 5-speed Getrag. Features Torque Converter: Lock-up torque converter for improved fuel efficiency at highway speeds. Fluid Type Specification: Dexron III ATF (or equivalent specified by Mercedes-Benz) 📐 Dimensions Exterior Wheelbase Sl: 2710 mm (106.7 inches) Wheelbase Slc: 2810 mm (110.6 inches) Length Sl Approx: 4750 mm (187.0 inches) Length Slc Approx: 4800 mm (189.0 inches) Width Approx: 1790 mm (70.5 inches) Height Approx: 1300 mm (51.2 inches) Weights Curb Weight Approx Sl: 1600-1750 kg (3500-3850 lbs) Curb Weight Approx Slc: 1650-1800 kg (3630-3970 lbs) Gross Vehicle Weight Rating: 2100-2250 kg (4630-4960 lbs) - varies by model Other Wheelbase 560Sl: 2710 mm (106.7 inches) Wheel Bolt Pattern: 5x112 mm Tire Sizes Common: 195/70VR14, 205/60VR15, 215/60VR15, 225/50VR16 (depending on year and options) 🛡️ Safety Features Ratings Crash Test Era: Designed to contemporary safety standards of the 1970s and 1980s. ABS and airbags were introduced on later models. Active Features ABS: Optional on later models (e.g., 560SL), standard on some later 380SL/SLC. Passive Features Airbags: Driver-side airbag introduced on later models (e.g., 1980s facelift and subsequent). Seatbelts: Three-point inertia-reel seatbelts front; lap belts rear (SLC). Rollover Protection: Reinforced A-pillars and windshield frame; optional roll bar integrated into the...
Enthusiasts, owners, and independent repair shops specializing in classic Mercedes-Benz vehicles.
Competitive Analysis
Value Proposition:
Provides comprehensive, integrated coverage of multiple manual types, offering significant value over purchasing separate documents.
Key Features
Integration:
Combines engine, electrical, maintenance, owner, and body/chassis information into a single, accessible platform.
Completeness:
Considered the 'best available' for the W107 series, indicating a high level of detail and accuracy.
📋 Manual Details
Coverage Areas
All Systems:
Engine, Electrical, Maintenance, Owner Information, Climate Control, Body and Chassis
Page Count
Estimated Pages:
Extensive (specific count not provided, but described as comprehensive)
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Digital Format:
Software Program
Compatibility:
Windows Operating Systems
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair procedures, component specifications for M117 (4.5L, 3.8L) and M117 (5.6L) V8 engines.
Electrical:
Comprehensive wiring diagrams, troubleshooting guides for all electrical systems, including lighting, ignition, fuel injection, climate control, and power accessories.
Maintenance:
Scheduled maintenance tasks, fluid checks and changes, filter replacements, lubrication points, and general upkeep procedures.
Climate Control:
Diagnosis and repair of heating, ventilation, and air conditioning (HVAC) systems, including refrigerant handling and component testing.
Automatic transmission fluid changes, filter replacement, and common repair procedures (specific for 722.x series transmissions).
Brake System:
Brake pad and rotor replacement, caliper service, brake line inspection and replacement, hydraulic system bleeding.
Technical Depth
Level:
Comprehensive, covering from basic owner-level information to advanced mechanical and electrical diagnostics and repair.
Diagnostics:
Detailed diagnostic flowcharts and procedures for identifying and resolving issues, including those related to CIS (Continuous Injection System) or K-Jetronic fuel injection.
Specifications:
Includes detailed torque specifications, clearances, and adjustment procedures for all major components.
📊 Manual Specifications
File Format
Data Type:
Digital Software Program
Print Quality
Output Quality:
High-resolution, printable pages.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
Features
Searchability:
Likely text-searchable for quick information retrieval (typical for professional workshop software).
⚙️ Engine Specifications
Primary Engine 450
Engine Code:
M117
Displacement:
4.5 Liters (4520 cc)
Configuration:
V8, SOHC
Bore X Stroke:
92.0 mm x 85.0 mm
Compression Ratio:
8.0:1 or 8.0:1 (depending on market and year)
Horsepower Est:
180-200 hp (SAE net)
Torque Est:
230-250 lb-ft (SAE net)
Primary Engine 380
Engine Code:
M116
Displacement:
3.8 Liters (3818 cc)
Configuration:
V8, SOHC
Bore X Stroke:
92.0 mm x 71.5 mm
Compression Ratio:
8.0:1
Horsepower Est:
155-160 hp (SAE net)
Torque Est:
190-200 lb-ft (SAE net)
Primary Engine 560
Engine Code:
M117
Displacement:
5.6 Liters (5549 cc)
Configuration:
V8, SOHC
Bore X Stroke:
94.5 mm x 98.5 mm
Compression Ratio:
9.0:1 or 9.2:1 (depending on market and year)
Horsepower Est:
227-240 hp (SAE net)
Torque Est:
270-280 lb-ft (SAE net)
Fuel System
Injection System:
Bosch CIS-E (Continuous Injection System - Electronic) or K-Jetronic (for earlier models/markets).
Fuel Type:
Unleaded Gasoline (Premium Octane)
Ignition System
Type:
Electronic Ignition (e.g., Bremi or Bosch distributor)
🔧 Transmission
Standard
Type:
4-Speed Automatic (e.g., 722.1 or 722.3 series)
Optional
Type:
Manual transmission was rarely offered and not standard on these models. Manual would typically be a 4-speed or 5-speed Getrag.
Features
Torque Converter:
Lock-up torque converter for improved fuel efficiency at highway speeds.
Fluid Type
Specification:
Dexron III ATF (or equivalent specified by Mercedes-Benz)
📐 Dimensions
Exterior
Wheelbase Sl:
2710 mm (106.7 inches)
Wheelbase Slc:
2810 mm (110.6 inches)
Length Sl Approx:
4750 mm (187.0 inches)
Length Slc Approx:
4800 mm (189.0 inches)
Width Approx:
1790 mm (70.5 inches)
Height Approx:
1300 mm (51.2 inches)
Weights
Curb Weight Approx Sl:
1600-1750 kg (3500-3850 lbs)
Curb Weight Approx Slc:
1650-1800 kg (3630-3970 lbs)
Gross Vehicle Weight Rating:
2100-2250 kg (4630-4960 lbs) - varies by model
Other
Wheelbase 560Sl:
2710 mm (106.7 inches)
Wheel Bolt Pattern:
5x112 mm
Tire Sizes Common:
195/70VR14, 205/60VR15, 215/60VR15, 225/50VR16 (depending on year and options)
🛡️ Safety Features
Ratings
Crash Test Era:
Designed to contemporary safety standards of the 1970s and 1980s. ABS and airbags were introduced on later models.
Active Features
ABS:
Optional on later models (e.g., 560SL), standard on some later 380SL/SLC.
Passive Features
Airbags:
Driver-side airbag introduced on later models (e.g., 1980s facelift and subsequent).
Seatbelts:
Three-point inertia-reel seatbelts front; lap belts rear (SLC).
Rollover Protection:
Reinforced A-pillars and windshield frame; optional roll bar integrated into the windshield frame (factory).
💡 Technology Features
Infotainment
Radio:
Factory-installed AM/FM radio with cassette player. Later models may have updated head units.
Speakers:
Typically 4-6 speakers depending on model and options.
Driver Assistance
Cruise Control:
Standard on most models.
Power Windows:
Standard on all models.
Power Seats:
Optional or standard on higher trims.
Climate Control:
Manual or automatic climate control (optional on some models, standard on later 560SL).
Connectivity
Phone:
N/A (No factory integrated Bluetooth or mobile connectivity).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or 12 months.
Filter Replacement Interval:
Oil filter with every oil change; air filter and fuel filter every 20,000-30,000 km (12,000-18,000 miles).
Spark Plug Replacement:
Every 40,000-60,000 km (24,000-36,000 miles), depending on plug type.
Transmission Fluid Change:
Every 40,000-60,000 km (24,000-36,000 miles) or as specified in the manual.
Fluid Specifications
Engine Oil:
SAE 20W-50 or 20W-40 (depending on climate and engine wear), API SF or higher. Check manual for specific grades.
Rust susceptibility, particularly around wheel arches, sills, and window frames.
Suspension Steering:
Worn ball joints, tie rod ends, and control arm bushings due to age and mileage.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Continuation of Mercedes-Benz's luxury grand tourer and convertible lineage, following the W113 'Pagoda' SL.
Model Evolution
W107 Introduction:
Introduced in 1971 (as the 350SL/SLC), evolving through engine upgrades and facelifts over its 18-year production run.
Key Updates:
Engine displacement increases (3.5L to 3.8L to 4.5L to 5.6L), fuel injection system upgrades (CIS to CIS-E), introduction of ABS and airbags on later models, cosmetic refreshes.
Production
Production Years:
1971-1989 (W107 chassis).
Manufacturing Location:
Sindelfingen, West Germany.
Sales Volume Total:
Over 237,000 units produced across all W107 variants (SL and SLC).
🏆 Awards & Recognition
Recognitions
Classic Car Status:
Widely recognized as a desirable and reliable classic luxury convertible and coupe, often featured in automotive lifestyle publications.
Ratings
Reliability Perception:
Generally considered robust and well-engineered, with a reputation for longevity when properly maintained.
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