1998 Mercedes E-Class (W210) Service and Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E-Class Model Code: W210 Year: 1998 Generation Generation Name: Second Generation (W210) Generation Years: 1995-2002 Codes Chassis Code: W210 👋 Introduction Market Position Segment: Executive Mid-size Sedan/Wagon Predecessor: W124 E-Class Competitors: BMW 5 Series (E39), Audi A6 (C5), Lexus GS, Cadillac Seville Competitive Analysis Key Advantages: Build quality, safety engineering, ride comfort, advanced technology for its era. Key Features Design Language: Modernized design from the W124, featuring dual round headlights and a sleeker profile. Platform Advancements: Improved aerodynamics, enhanced safety structures, and greater comfort features. Manual Value Proposition: Provides dealership-level repair and maintenance information, enabling accurate DIY or professional servicing. 📋 Manual Details Coverage Areas Engine Coverage: All W210 gasoline and diesel engines for 1998 model year Transmission Coverage: Automatic and manual transmissions Chassis Coverage: Suspension, steering, brakes, exhaust, body structure Electrical Coverage: Wiring diagrams, ECU diagnostics, lighting, comfort systems Body Coverage: Body panels, interior trim, HVAC system, glass, doors Page Count Estimated Pages: 1500+ Manual Type Type: Service and Repair Manual Source: Dealer/Factory Service Information Language Language: English Format Format: Digital (likely PDF or similar electronic format) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, emission control Transmission Systems: Automatic transmission (e.g., 722.6 '5G-Tronic') control and mechanicals, manual gearbox Brake Systems: Hydraulic system, ABS (Antiblockiersystem), ASR (Antriebsschlupfregelung), parking brake Suspension Steering: Front and rear suspension components, shock absorbers, springs, steering gear, power steering Electrical Systems: Starter, alternator, battery, lighting systems, power windows, central locking, seats, mirrors, SRS (Supplemental Restraint System - Airbags) Climate Control: Manual and automatic climate control (THERMATIC/THERMOTRONIC) Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug replacement, belt replacement Repair Procedures: Engine overhaul, transmission repair, brake caliper replacement, suspension arm replacement, radiator replacement, fuel pump replacement Diagnostic Procedures: Troubleshooting guides, fault code interpretation, diagnostic tool usage (e.g., STAR DIAGNOSIS) Component Replacement: Detailed instructions for replacing virtually all major and minor components Torque Specifications: Precise torque values for all fasteners Technical Depth Depth: Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds, including in-depth electrical diagnostics. Diagnostics: Advanced diagnostic procedures, including wiring diagrams and electronic component testing. Special Tools: Identification and usage of specialized Mercedes-Benz tools required for specific repairs. 📊 Manual Specifications File Format Format Type: Digital (PDF recommended for searchability and ease of use) Searchability: High (if OCR'd or natively digital) Print Quality Quality: High Resolution (suitable for printing) Binding Type Binding For Print: Spiral-bound or comb-bound for lay-flat usability in a workshop setting Paper Type Paper For Print: Durable, possibly coated paper to withstand workshop conditions ⚙️ Engine Specifications Primary Engine Engine Options 1998: E300 Turbodiesel (OM606.910), E320 (M104.992), E420 (M119.959), E430 (M119.975 - likely introduced late 98 or for 99 model year, but M119 variants are key), E55 AMG (M113.980 - also late 98/99) Engine Displacements: 2.9L Diesel, 3.2L Inline-6, 4.2L V8, 4.3L V8, 5.4L V8 Performance E320 Horsepower: 221 hp @ 5500 rpm (M104.992) E320 Torque: 232 lb-ft @ 3750 rpm (M104.992) E420 Horsepower: 275 hp @ 5700 rpm (M119.959) E420 Torque: 295 lb-ft @ 3700 rpm (M119.959) E300 Turbodiesel Horsepower: 174 hp @ 4400 rpm (OM606.910) E300 Turbodiesel Torque: 243 lb-ft @ 1800-3400 rpm (OM606.910) Fuel System Injection System: Bosch Motronic MFI (Multi-Point Fuel Injection) for gasoline engines, Bosch EDC (Electronic Diesel Control) for diesel. Fuel Type: Unleaded gasoline (91-98 RON), Diesel fuel 🔧 Transmission Standard Standard Transmission: 5-speed automatic (722.6 '5G-Tronic') across most models, with manual transmission potentially available on base models or specific markets. Optional Optional Transmission: 5-speed manual (e.g., Getrag 270) on some models, particularly E220/E230 in European markets. Features Automatic Features: Electronic control, multiple driving modes (e.g., Comfort/Sport), electronic stability control integration. Fluid Specifications Automatic Transmission Fluid: MB Spec 236.10 or MB Spec 236.12 (e.g., Pentosin ATF1, Mobil ATF 134) Fluid Capacities Automatic Transmission Capacity: Approximately 8-9 liters (refer to manual for precise amount during overhaul) 📐 Dimensions Exterior Length: Approx. 4800-4850 mm (189.0-190.9 in) Width: Approx. 1799 mm (70.8 in) Height: Approx. 1452 mm (57.2 in) Wheelbase: Approx. 2833 mm (111.5 in) Weights Curb Weight: Ranges from approx. 1550 kg (3417 lbs) for diesel models to over 1750 kg (3858 lbs) for V8 models. 🛡️ Safety Features Ratings NHTSA Ratings: While NHTSA ratings for this specific year are not readily available in a standardized format as today, the W210 was renowned for its safety engineering, featuring a robust chassis and advanced passive safety systems. Active Features Active Safety Systems: ABS (Antiblockiersystem), ASR (Antriebsschlupfregelung - Traction Control), optional ESP (Electronic Stability Program) on some later models or as an option. Passive Features Passive Safety Features: Driver and front passenger airbags, front side airbags (optional/standard depending on market/trim), crumple zones, reinforced passenger cell, seat belt pre-tensioners. 💡 Technology Features Infotainment Audio System: Factory-installed radio/cassette or CD player,...
Detailed instructions for replacing virtually all major and minor components
Torque Specifications:
Precise torque values for all fasteners
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds, including in-depth electrical diagnostics.
Diagnostics:
Advanced diagnostic procedures, including wiring diagrams and electronic component testing.
Special Tools:
Identification and usage of specialized Mercedes-Benz tools required for specific repairs.
📊 Manual Specifications
File Format
Format Type:
Digital (PDF recommended for searchability and ease of use)
Searchability:
High (if OCR'd or natively digital)
Print Quality
Quality:
High Resolution (suitable for printing)
Binding Type
Binding For Print:
Spiral-bound or comb-bound for lay-flat usability in a workshop setting
Paper Type
Paper For Print:
Durable, possibly coated paper to withstand workshop conditions
⚙️ Engine Specifications
Primary Engine
Engine Options 1998:
E300 Turbodiesel (OM606.910), E320 (M104.992), E420 (M119.959), E430 (M119.975 - likely introduced late 98 or for 99 model year, but M119 variants are key), E55 AMG (M113.980 - also late 98/99)
MB Spec 236.10 or MB Spec 236.12 (e.g., Pentosin ATF1, Mobil ATF 134)
Fluid Capacities
Automatic Transmission Capacity:
Approximately 8-9 liters (refer to manual for precise amount during overhaul)
📐 Dimensions
Exterior
Length:
Approx. 4800-4850 mm (189.0-190.9 in)
Width:
Approx. 1799 mm (70.8 in)
Height:
Approx. 1452 mm (57.2 in)
Wheelbase:
Approx. 2833 mm (111.5 in)
Weights
Curb Weight:
Ranges from approx. 1550 kg (3417 lbs) for diesel models to over 1750 kg (3858 lbs) for V8 models.
🛡️ Safety Features
Ratings
NHTSA Ratings:
While NHTSA ratings for this specific year are not readily available in a standardized format as today, the W210 was renowned for its safety engineering, featuring a robust chassis and advanced passive safety systems.
Active Features
Active Safety Systems:
ABS (Antiblockiersystem), ASR (Antriebsschlupfregelung - Traction Control), optional ESP (Electronic Stability Program) on some later models or as an option.
Passive Features
Passive Safety Features:
Driver and front passenger airbags, front side airbags (optional/standard depending on market/trim), crumple zones, reinforced passenger cell, seat belt pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory-installed radio/cassette or CD player, with options for premium sound systems (e.g., Bose).
Navigation:
Optional Becker MAP PILOT or COMAND (Cockpit Management and Navigation) system on higher trims or as an option.
Driver Assistance
Cruise Control:
Standard cruise control, with some models featuring DISTRONIC adaptive cruise control (though less common in '98).
Parking Assistance:
Rear parking sensors ('Parktronic') were an option.
Connectivity
Telephone System:
Optional integrated cellular telephone system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12-18 months, dependent on driving conditions and oil type. Consult manual for precise 'Service A' or 'Service B' indications.
Major Service Intervals:
Spark plugs, transmission fluid, coolant, brake fluid typically at 50,000-100,000 mile intervals or as indicated by the service reminder system.
Fluid Specifications
Engine Oil Specification:
MB Spec 229.1 or 229.3 (e.g., 0W-30, 0W-40, 5W-40, 5W-30 synthetic based on engine and climate). Consult manual for specific engine oil viscosity and API/ACEA ratings.
Coolant Specification:
MB Spec 325.0 or 326.0 (Ethylene Glycol based, usually blue or green)
Brake Fluid Specification:
DOT 4
Known Issues
Common W210 Issues:
Mass airflow sensor (MAF) failure, oil cooler seals leaking, rear axle mount bushings ('subframe mounts'), ABS/ESP sensor issues, climate control flap actuators failing, rust (especially on fenders, rocker panels, rear wheel arches), biodegradable wiring harness insulation degradation (later models but can affect '98). Biodegradable wiring harness is a significant point for the W210, and this manual would detail replacement procedures.
Turbodiesel Notes:
OM606 engine is robust, but injector pump seals and glow plug issues can arise. Turbocharger maintenance is crucial.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, safety, and luxury, particularly in its executive sedan segment dating back to models like the Ponton and Heckflosse.
Model Evolution
W210 Introduction:
Introduced in 1995 as the successor to the W124, the W210 marked a significant shift in design language for Mercedes-Benz, moving towards a more fluid and rounded aesthetic.
W210 Facelift:
Received a facelift in 1999 for the 2000 model year, which included updated styling, improved interior materials, and enhanced features.
Production
Production Years:
1995-2002
Manufacturing Locations:
Primarily Sindelfingen, Germany; also assembled in other Mercedes-Benz facilities globally.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The E-Class consistently received positive reviews for its build quality, comfort, and safety, often ranking highly among its peers. Specific awards for the 1998 model may vary by publication, but it was recognized for its technological advancements and refined driving experience.
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