Mercedes Benz E Class W211 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E-Class Chassis Code: W211 Generation Generation: Third Generation (W211) Codes Production Years Covered: 2002-2009 👋 Introduction Market Position Segment: Executive/Luxury Sedan and Wagon Brand Perception: Reputation for build quality, comfort, advanced technology, and safety Competitive Analysis Primary Competitors: BMW 5 Series (E60), Audi A6 (C6), Lexus GS, Volvo S80 Key Features Innovation: Introduction of innovative features like Sensotronic Brake Control (SBC) in early models, advanced suspension systems Comfort And Luxury: Renowned for comfortable ride, high-quality interior materials, and refined driving experience Powertrain Options: Wide range of efficient diesel and powerful gasoline engines, including AMG variants 📋 Manual Details Coverage Areas Coverage Continents: Global (primarily European and North American markets) Page Count Estimated Page Count: Over 3000 (typical for complete factory manuals) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English (standard for most factory manuals) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling systems Engine Management: Fuel injection (CIS-E, KE-Jetronic variations, Common Rail Diesel), ignition system, electronic engine control (ME, EDC), emissions control Transmission Manual: Manual gearbox overhaul, clutch, shifting mechanisms Transmission Automatic: Automatic transmission overhaul (e.g., 722.6 NAG1, 722.7, 722.9 7G-TRONIC), valve body, torque converter, electronic control Drivetrain: Front and rear axle, differential, driveshafts, CV joints Suspension: Front and rear suspension components, springs, shock absorbers, control arms, ball joints, bushings, Active Body Control (ABC) systems Steering: Power steering system, steering rack, steering column, steering angle sensor Brakes: Brake system components (discs, pads, calipers), hydraulic system, ABS, ESP, SBC (Sensotronic Brake Control) system Electrical System: 12V electrical system, battery, alternator, starter, wiring diagrams, fuse and relay layouts Body And Chassis: Body panel removal and installation, structural repairs, doors, hood, trunk, glass replacement, body sealing HVAC: Heating, ventilation, and air conditioning system, refrigerant, compressor, evaporator, heater core Interior: Interior trim, seats, dashboard, airbags, seat belts Comfort Systems: Power windows, power seats, central locking, sunroof, cruise control Infotainment: Audio system, navigation system (COMAND), instrument cluster Procedures Included Maintenance Procedures: Routine inspections, oil changes, filter replacements, brake fluid flush, coolant service Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, fault code interpretation, diagnostic tool usage (e.g., STAR Diagnosis) Repair Procedures: Component removal, installation, overhaul, and adjustment for all systems Troubleshooting Charts: Systematic approaches to identify and resolve common and uncommon faults Electrical Troubleshooting: Wiring diagram interpretation, continuity testing, voltage checks Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts Engine Rebuild: Detailed specifications and procedures for full engine rebuilds, including torque values and clearances Transmission Rebuild: In-depth overhaul procedures for both manual and automatic transmissions Diagnostics Hardware: Information on diagnostic connectors and required tools (e.g., XENTRY/DAS) 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printability: Printable pages Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Examples: M271 (1.8L Supercharged I4), M272 (3.5L V6), M112 (3.2L/3.7L V6), M113 (4.3L/5.0L/5.5L V8), OM646 (2.2L I4 Diesel), OM647 (2.7L I5 Diesel), OM648 (3.2L I6 Diesel), OM629 (4.0L/4.2L V8 Diesel) Performance Horsepower Range: 163 hp (E200 CDI) to 518 hp (E63 AMG) Torque Range: 270 Nm (E200 CDI) to 720 Nm (E63 AMG) Fuel System Gasoline Injection: Sequential Multi-Point Fuel Injection (MPI) / Direct Injection (GDI) in later models Diesel Injection: Common Rail Direct Injection (CDI) Engine Features Supercharging: Available on some gasoline engines (e.g., E200 Kompressor) Turbocharging: Standard on all diesel engines, available on some gasoline engines Variable Valve Timing: VVT on intake and/or exhaust camshafts for many gasoline engines 🔧 Transmission Standard Standard Transmission Types: 6-speed Manual (less common), 5-speed Automatic (722.6 NAG1), 7-speed Automatic (722.9 7G-TRONIC) Optional Optional Transmission Types: All-wheel drive (4MATIC) integrated with automatic transmissions Features Automatic Transmission Modes: Comfort (C), Sport (S), Manual (M) modes Transmission Fluid Spec: Refer to manual for specific MB-Approval specifications (e.g., MB 236.10, 236.12, 236.14 for 722.6/722.9) 📐 Dimensions Exterior Length: Approx. 4818-4852 mm (Sedan), 4879-4922 mm (Wagon) Width: Approx. 1799-1804 mm Height: Approx. 1451-1464 mm (Sedan), 1493-1517 mm (Wagon) Weights Curb Weight Range: Approx. 1550-1850 kg 🛡️ Safety Features Ratings NHTSA Ratings: Generally awarded 5-star ratings in frontal and side crash tests IIHS Ratings: Typically rated 'Good' in various crashworthiness tests Active Features Active Safety Systems: ABS (Anti-lock Braking System), ESP (Electronic Stability Program), ASR (Acceleration Slip Regulation), Brake Assist (BAS) Advanced Driver Assistance: Optional: Distronic (Adaptive Cruise Control), Pre-Safe (anticipatory occupant protection), Parktronic, Lane Keeping Assist, Blind Spot Assist Passive Features Passive Safety Features: Multiple airbags (front, side, curtain), crumple zones, reinforced passenger cell, active head restraints 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit Management and Navigation EXpert) system with integrated radio, CD player, navigation, and optional telephony/multimedia functions. Instrument Cluster: Multi-function display with service indicator (ASSYST PLUS), trip...
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and safety dating back to the early 20th century.
Model Evolution
W211 Introduction:
Replaced the W210 E-Class, introducing a more aerodynamic and distinct design, along with significant technological advancements.
W211 Facelift:
Received a significant facelift for the 2007 model year, addressing initial criticisms of the SBC system, refining styling, and introducing updated powertrains and technology.
Production
Production Locations:
Primarily manufactured in Germany (Sindelfingen, Bremen), with some production in other global facilities.
🏆 Awards & Recognition
Recognitions
Auto Motor Und Sport Awards:
Frequently ranked highly in reader surveys for overall quality and reliability within its class.
Jd Power Ratings:
Received strong ratings in initial quality and dependability studies from JD Power.
Certifications
Emissions Standards:
Compliant with various regional emissions standards (e.g., Euro 4, LEV II).
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