🏷️ Basic Information Identification Make: Mercedes-Benz Model: G-Class Chassis Code: W460 Model Variant: 230G Generation Generation: First Generation (W460) Codes Engine Code Common: M123 (for 2.3L petrol) Chassis Code Specific: 460 👋 Introduction Market Position Original Intent: Developed for military and off-road use, later adapted for civilian markets, emphasizing ruggedness and durability. Segment: Premium Off-Road Utility Vehicle Competitive Analysis Key Competitors Era: Limited direct competitors in its unique segment, but competed with other robust 4x4 vehicles in terms of capability and durability. Key Features Off Road Capability: Renowned for its three independently lockable differentials, robust ladder frame chassis, and significant ground clearance. Durability: Built to last with heavy-duty components, contributing to its long service life and cult following. Versatility: Available in various body styles (e.g., short-wheelbase, long-wheelbase, cabriolet, panel van) catering to diverse needs. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital (likely PDF, compressed as .zip) Coverage Scope: Comprehensive, used by main dealers Distribution: Instant download, printable 📖 Manual Coverage Systems Covered Engine: Full diagnosis, repair, overhaul, including fuel injection, ignition, cooling, lubrication, exhaust systems. Transmission: Manual and automatic transmission removal, disassembly, repair, and reassembly. Clutch system service. Drivetrain: Front and rear axle repair, differential servicing, transfer case operation and repair, driveshaft maintenance. Suspension: Springs, shock absorbers, control arms, ball joints, steering linkage service and replacement. Front and rear axle alignment procedures. Brakes: Hydraulic system, brake calipers, pads, discs, master cylinder, wheel cylinders, parking brake service and adjustment. Steering: Steering gear box overhaul, power steering pump and system service, steering column maintenance. Electrical System: Battery, starting system, charging system (alternator), lighting, instrumentation, fuses, relays, wiring diagrams. Bodywork: Body panel repair, door mechanisms, window operation, seals, interior trim removal and installation, convertible top service (if applicable). Heating Ventilation Air Conditioning: HVAC system components, refrigerant handling, blower motor, heater core, A/C compressor service (if equipped). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication points, tune-up procedures. Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, common fault diagnosis. Repair: Step-by-step repair instructions for all major components and systems. Overhaul: Detailed procedures for complete engine, transmission, and differential overhauls. Specifications: Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic values. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Technical Depth Depth: Full dealership-level technical information, covering from basic adjustments to complete component rebuilds. Diagnostic Information: Includes diagnostic procedures and specifications for on-board diagnostics (if applicable for the era) and general mechanical diagnosis. Special Tools: Identification and usage of specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Digital Format: ZIP archive containing digital documents (likely PDF). Print Quality Printability: Designed for printing, allowing users to select and print specific pages or sections. Binding Type Digital Binding: N/A (digital format) Paper Type Digital Paper Type: N/A (digital format, printable on standard paper). Searchability Text Search: Likely searchable text if the PDFs are properly OCR'd, facilitating quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, Petrol Displacement: 2.3 Liters (2300 cc) Fuel Delivery: Carbureted (e.g., Zenith Stromberg or Solex) or early Bosch K-Jetronic fuel injection depending on specific sub-model year and market. Performance Horsepower Approx: 90-100 HP (varied by specific engine and tuning) Torque Approx: 140-150 Nm (varied by specific engine and tuning) Fuel System Fuel Type: Unleaded Gasoline (Petrol) Fuel Tank Capacity Approx: 75 Liters (standard) 🔧 Transmission Standard Transmission Type Standard: 4-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic (e.g., ZF 4HP22) Features Transfer Case: Two-speed transfer case with manually lockable center differential and locking front and rear differentials. 📐 Dimensions Exterior Wheelbase Short Approx: 2400 mm Wheelbase Long Approx: 2850 mm Ground Clearance Approx: 205 mm (unladen) Weights Curb Weight Approx: 1800-2100 kg (depending on configuration) Gross Vehicle Weight Rating Approx: 2700-3000 kg 🛡️ Safety Features Ratings Crash Test Era: Vehicle designed prior to widespread standardized crash testing, focus on robustness. Active Features Braking System: Front disc brakes, rear drum brakes. No ABS or advanced electronic stability control on most W460 models. Differential Locks: Central, front, and rear differential locks for maximum off-road traction. Passive Features Chassis Construction: Robust ladder frame chassis providing structural integrity. Seatbelts: Standard seatbelts (lap belts or 3-point depending on seat and year). 💡 Technology Features Infotainment Era Technology Level: Basic for its era. Typically an AM/FM radio, possibly with a cassette player. No digital displays or advanced audio. Driver Assistance Driver Assistance Features: Minimal. Primarily mechanical systems. No electronic driver aids like ABS, traction control, or stability control were standard or common. Connectivity Connectivity Features: None in the modern sense. Relies on mechanical and basic electrical systems. 🔧 Maintenance Service Intervals Oil Change Interval Engine Approx: Every 5,000 - 7,500 km or 6-12 months, depending on usage and oil quality. Filter Replacement Approx: Oil filter with every oil change, air filter and fuel filter...