Mercedes S Class W220 Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004 2005
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S Class Chassis Code: W220 Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 👋 Introduction Market Position Segment: Full-size Luxury Sedan Brand Perception: Represents the pinnacle of Mercedes-Benz engineering, comfort, and technology for its era. Competitive Analysis Key Competitors: BMW 7 Series (E65/E66), Audi A8 (D3), Lexus LS (XF30), Jaguar XJ (X350). Key Features Innovation: Pioneered technologies like AIRMATIC suspension, COMAND infotainment system, and advanced safety features. Comfort And Luxury: Exceptional ride quality, premium interior materials, advanced climate control, and extensive comfort features. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals (all variants), fuel system, ignition system, exhaust system, engine management, cooling system, lubrication system. Transmission: Automatic transmission (722.6 family) repair, overhaul, diagnostics, electronic control module (ETC). Chassis And Suspension: Front and rear suspension (including AIRMATIC air suspension and ABC active body control), steering system, wheel alignment specifications. Braking System: Hydraulic brake system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake disc and pad replacement, bleeding procedures. Electrical System: Wiring diagrams, starter, alternator, battery, lighting systems (headlights, taillights, interior), fuses, relays, diagnostic connector (OBD-II). Body And Interior: Body panel removal/installation, doors, hood, trunk, interior trim, seats, climate control system (HVAC), power windows, locks, sunroof. Safety Systems: Airbag system (SRS), seatbelt pre-tensioners, occupant classification system. Diagnostic Troubleshooting: Trouble codes (DTCs), diagnostic procedures, symptom-based troubleshooting guides for various systems. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs. Component Replacement: Detailed steps for replacing major components like starter, alternator, fuel pump, brake pads, suspension arms, sensors. Diagnostic Procedures: Step-by-step guides for diagnosing common and complex issues using diagnostic tools and multimeter readings. System Overhaul: Instructions for complete overhaul of powertrain components, transmissions, and certain chassis systems. Electrical Diagnostics: Troubleshooting wiring faults, sensor issues, and control module problems using wiring diagrams. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (assumed for a quality digital manual) Printable: Yes (assumed) Resolution: High-resolution for clear diagrams and text (assumed) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: M112 (4.3L V8, 5.0L V8), M113 (5.8L V12 - S600), M275 (5.5L Bi-Turbo V12 - S65 AMG), OM628 (4.0L V8 Diesel - S400 CDI), OM642 (3.2L V6 Diesel - S320 CDI, introduced later). Performance S500 Engine: 5.0L V8 (M113 E50), approximately 302 hp @ 5600 rpm, 339 lb-ft torque @ 3250 rpm. S600 Engine: 5.8L V12 (M113 E58), approximately 362 hp @ 5500 rpm, 391 lb-ft torque @ 3500 rpm. S65 Amg Engine: 5.5L Bi-Turbo V12 (M275 E55 LA), approximately 604 hp @ 5500 rpm, 738 lb-ft torque @ 2000-4000 rpm (electronically limited). Fuel System Fuel Delivery: Electronic fuel injection (EFI). Fuel Type: Premium Unleaded Gasoline (91 AKI or higher), Diesel for CDI models. 🔧 Transmission Standard Transmission Type: 5-speed automatic (722.6 '7G-TRONIC' introduced later in the W220 lifecycle). Optional Transmission Options: Later models may feature the 7-speed 7G-TRONIC automatic transmission. Features Transmission Features: TouchShift manual shifting, Comfort/Sport modes, adaptive shifting. 📐 Dimensions Exterior Wheelbase Standard: 119.5 inches (3035 mm) Wheelbase Long Wheelbase: 121.5 inches (3086 mm) Length: Approx. 199.9 - 203.1 inches (5077 - 5159 mm) depending on wheelbase. Width: Approx. 73.0 inches (1854 mm) Height: Approx. 57.1 inches (1450 mm) Weights Curb Weight: Approx. 4,000 - 4,500+ lbs (1815 - 2040+ kg) depending on engine and configuration. Gross Vehicle Weight Rating: Varies by model, typically around 5,500 - 6,000+ lbs. 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (as per typical ratings for vehicles of this era and class, specific W220 data may vary by test year). IIHS Side Impact: Good (as per typical ratings for vehicles of this era and class, specific W220 data may vary by test year). Active Features Electronic Stability Program: Standard (ESP). Antilock Braking System: Standard (ABS) with Brake Assist. Traction Control: Standard (ASR). Passive Features Airbags: Frontal airbags (driver/passenger), side airbags, curtain airbags, optional rear side airbags. Seatbelts: 3-point active seatbelts with pretensioners and force limiters, belt height adjusters. 💡 Technology Features Infotainment Comand System: Centralized control system for navigation, audio, climate, and vehicle settings. Early versions used CD-ROM navigation. Audio Options: Bose premium sound system, Harmon Kardon Logic 7 audio. Driver Assistance Adaptive Cruise Control: Optional DISTRONIC adaptive cruise control. Parking Assistance: Optional PARKTRONIC parking sensors (front and rear). Night Vision: Optional infrared night vision system (NVS). Connectivity Telematics: Optional telematics services, hands-free communication (e.g., Bluetooth integration). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (using synthetic oil). Check...