Carrinho
😊 Product added to cart successfully
Product removed to cart successfully
1
/
de
2
Mercedes Benz W116 300 SD 1973-1980 Workshop Service Repair Manual
- Preço normal
- $134.00
- Preço promocional
- $134.00
- Preço normal
-
- Preço unitário
- / por
Basic Information Identification Make: Mercedes-Benz Model: W116 300 SD Model Designation: 300 SD Chassis Code: W116 Production Years Covered: 1973-1980 Introduction Market Position Segment: Luxury Sedan Competitive Analysis Competitors: BMW...
Tipo: Cars
Fabricante:
Sku: 423722
Não foi possível carregar a disponibilidade de retirada.
Compartilhar
| Basic Information | |
| Identification | |
| Make: | Mercedes-Benz |
| Model: | W116 300 SD |
| Model Designation: | 300 SD |
| Chassis Code: | W116 |
| Production Years Covered: | 1973-1980 |
| Introduction | |
| Market Position | |
| Segment: | Luxury Sedan |
| Competitive Analysis | |
| Competitors: | BMW 7 Series (E23), Audi 100, Jaguar XJ |
| Key Features | |
| Engineering Philosophy: | Robust construction, advanced engineering for the era, emphasis on safety, comfort, and durability. |
| Diesel Technology: | Pioneering use of turbocharged diesel engines in luxury sedans, offering a balance of performance and fuel efficiency. |
| Manual Details | |
| Coverage Areas | |
| Vehicle Scope: | All Mercedes-Benz W116 300 SD models from 1973 to 1980 |
| Page Count | |
| Estimated Pages: | Over 10,000 |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Compatibility | |
| Operating Systems: | Compatible with Windows, Mac, and Linux operating systems. |
| Manual Coverage | |
| Systems Covered | |
| Engine Systems: | Engine overhaul, fuel system, cooling system, lubrication system, exhaust system, ignition system (diesel indirect injection), starting system, charging system |
| Drivetrain Systems: | Transmission (automatic), differential, driveshafts, axles |
| Chassis Systems: | Suspension (front and rear), steering system, brakes (hydraulic, disc/drum), wheel bearings |
| Electrical Systems: | Wiring diagrams, lighting, instruments, power windows, power seats, climate control system, radio, battery, starter, alternator |
| Body And Interior: | Body shell, doors, windows, seats, dashboard, trim, HVAC controls, soundproofing |
| Fuel System Diesel: | Detailed procedures for maintenance, testing, and repair of the diesel injection pump, injectors, fuel lines, and pre-heating system. |
| Procedures Included | |
| Maintenance Procedures: | Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups, belt inspections and replacement |
| Repair Procedures: | Component removal and installation, disassembly and assembly of major systems, component rebuilding and repair |
| Troubleshooting Diagnostics: | Fault finding, symptom analysis, diagnostic flowcharts, electrical troubleshooting, mechanical diagnostics |
| Adjustment Calibration: | Valve adjustments, idle speed settings, brake adjustments, steering alignment, clutch adjustments (if applicable to auxiliary systems) |
| Special Tools: | Identification and usage instructions for specialized Mercedes-Benz service tools required for various repair and adjustment operations. |
| Safety Precautions: | Emphasis on safety procedures, warnings (DANGER, CAUTION, NOTE), and the importance of using correct tools and personal protective equipment. |
| Technical Depth | |
| Depth: | Comprehensive, covering from basic maintenance to complete engine and drivetrain rebuilds, including detailed diagnostic procedures and specifications. |
| Diagrams And Illustrations: | Extensive use of detailed exploded diagrams, pictorial illustrations, drawings, and photographs to clarify repair procedures and component identification. |
| Factory Specifications: | Inclusion of crucial factory specifications, torque values, wear limits, and allowable tolerances for all adjustable and replaceable components. |
| Manual Specifications | |
| File Format | |
| Quality And Usability: | High-quality PDF, printable, searchable text, zoomable for detail. |
| Print Quality | |
| Printability: | Fully printable pages, allowing users to create physical copies of sections or the entire manual. |
| Binding Type | |
| Digital Delivery: | Instant Download (no physical binding or shipping) |
| Paper Type | |
| Digital Format: | Digital PDF format compatible with Adobe Reader. |
| Engine Specifications | |
| Primary Engine | |
| Engine Code: | OM617 |
| Engine Type: | Inline 5-cylinder, turbocharged, indirect injection diesel |
| Displacement: | 3.0 Liters (2998 cc) |
| Performance | |
| Horsepower Est: | 125 hp @ 4350 rpm (approx.) |
| Torque Est: | 228 lb-ft @ 2400 rpm (approx.) |
| Fuel System | |
| Fuel Injection: | Bosch inline injection pump with glow plug pre-heating system |
| Cooling System | |
| Coolant Capacity Est: | Approx. 12.5 Liters (including heater core) |
| Lubrication System | |
| Oil Capacity With Filter: | Approx. 7.5 Liters |
| Maintenance | |
| Glow Plug System: | Crucial for cold starts, requires proper functioning and periodic checking. |
| Transmission | |
| Standard | |
| Type: | 4-speed automatic transmission |
| Optional | |
| Availability: | N/A for 300 SD (automatic was standard) |
| Features | |
| Fluid Type Est: | Dexron III or equivalent (check specific manual for exact spec) |
| Maintenance | |
| Fluid Change Interval Est: | Every 40,000-60,000 miles or as per specific service schedule. |
| Dimensions | |
| Exterior | |
| Wheelbase Est: | 112.2 inches (2850 mm) |
| Length Est: | 196.1 inches (4980 mm) |
| Width Est: | 70.5 inches (1790 mm) |
| Weights | |
| Curb Weight Est: | Approx. 3,800 - 4,000 lbs (1725 - 1815 kg) |
| Tires | |
| Standard Tire Size Est: | 175 HR 14 or 185/70 HR 14 |
| Wheels | |
| Wheel Bolt Pattern: | 5x112 |
| Safety Features | |
| Passive Features | |
| Body Construction: | Reinforced chassis and safety cell construction, designed for occupant protection. |
| Seatbelts: | Three-point seatbelts (front), lap belts (rear, depending on market and year). |
| Headrests: | Front headrests, rear headrests on some models. |
| Active Features | |
| Braking System: | Four-wheel disc brakes (front), disc or drum brakes (rear), power-assisted. |
| Steering System: | Recirculating ball steering with power assist. |
| Technology Features | |
| Infotainment | |
| Original Audio System: | Factory AM/FM radio with cassette player, often with power antenna and multiple speakers. |
| Driver Assistance | |
| Cruise Control: | Standard on most models for highway cruising. |
| Climate Control | |
| System Type: | Automatic climate control (Thermatic or Thermotronic depending on year/option) utilizing vacuum-operated actuators for flaps. |
| Convenience | |
| Power Features: | Power windows, power door locks, power antenna, power adjustable mirrors, and optional power seats. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 3,000-5,000 miles or 6-12 months, depending on driving conditions and oil quality. |
| Air Filter Replacement: | Every 15,000-20,000 miles or as needed based on environmental conditions. |
| Fuel Filter Replacement: | Every 10,000-15,000 miles or as recommended. Critical for diesel engines. |
| Coolant Flush: | Every 2-3 years or 30,000 miles. |
| Fluid Specifications | |
| Engine Oil Viscosity: | SAE 15W-40 or 20W-50 diesel engine oil (specific API classification may vary, refer to manual). |
| Brake Fluid: | DOT 3 or DOT 4 (check manual for exact specification). |
| Power Steering Fluid: | Hydraulic fluid, often a specific Mercedes-Benz type or compatible fluid. |
| Known Issues | |
| Diesel Engine Reliability: | Generally robust OM617 engine, but issues can arise with injector pump seals, glow plug reliability, and turbocharger wear over time. |
| Suspension Wear: | Worn control arm bushings, ball joints, and sway bar links are common due to age and mileage, impacting ride and handling. |
| Air Conditioning System: | Components like the compressor, drier, and vacuum actuators for the climate control can fail due to age and leaks. |
| Electrical Corrosion: | Wire harness degradation and corrosion in connectors can lead to intermittent electrical faults. |
| Rust Susceptibility: | Common areas for rust include wheel arches, rocker panels, door bottoms, and battery tray area. |
| Transmission Kickdown Switch: | The kickdown switch in the accelerator pedal assembly can become faulty, affecting transmission shift points. |
| Vehicle History | |
| Brand Heritage | |
| Foundation: | Founded in 1926 through the merger of Benz & Cie. and Daimler-Motoren-Gesellschaft, setting high standards in automotive engineering and luxury. |
| Model Evolution | |
| W116 Introduction: | Introduced in 1972 as Mercedes-Benz's flagship sedan, replacing the W108/W109 series. It was the first Mercedes to be officially designated as the S-Class (Sonderklasse - Special Class). |
| W116 300 Sd Introduction: | The 300 SD was introduced for the 1978 model year in the US market, featuring the turbocharged OM617 diesel engine, originally developed for the W115 'Stroke Eight' chassis. It was a significant move to offer a diesel in the flagship luxury segment. |
| Production | |
| Manufacturing Location: | Sindelfingen, West Germany |
| Production Period: | 1972-1980 (W116 series), 1978-1980 (W116 300 SD variant) |
| Awards & Recognition | |
| Recognitions | |
| General Perception: | Widely regarded as a benchmark in luxury sedan design and engineering for its era, setting a new standard for safety and comfort. |
| Ratings | |
| Industry Impact: | The W116 platform established the 'S-Class' designation and the company's dominance in the executive car segment for decades. |