2005-2008 Mercedes C-Class (W203) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: C-Class Chassis Code: W203 Generation Generation Code: Second Generation Production Years Covered By Manual: 2005, 2006, 2007, 2008 Codes Marketing Name: C-Class Sedan, C-Class Wagon (T-Model) 👋 Introduction Market Position Vehicle Segment: Compact Executive Car (C-segment) Target Audience: Consumers seeking premium build quality, advanced safety, and sophisticated engineering in a compact luxury package Competitive Analysis Key Competitors: BMW 3 Series, Audi A4, Lexus IS, Volvo S60, Acura TL Key Features Vehicle Selling Points: Agility, comfort, premium interior, advanced safety systems, efficient yet powerful engine options Manual Value Proposition: Authoritative, vehicle-specific repair and maintenance data for DIY enthusiasts and professional technicians. 📋 Manual Details Coverage Areas Comprehensive Coverage: All Models & All Repairs A-Z Model Variants Covered: C230, C240, C280, C320, C350, C32 AMG, C55 AMG (Sedan and Wagon/T-Model) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Official Service and Repair Manual Equivalent To Oem Documentation: Yes, same used by dealership technicians Language Language: English Format Format: Digital (likely PDF, searchable) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, engine management, fuel injection, ignition, emissions control, cooling, lubrication, forced induction (where applicable) Drivetrain Systems: Automatic transmissions (5-speed 5G-TRONIC, 7-speed 7G-TRONIC), manual transmissions, drive axles, differentials, transfer case (if applicable) Chassis Systems: Suspension (front and rear), steering, brakes (hydraulic, ABS, ESP), wheels and tires Electrical Systems: Wiring diagrams, power distribution, battery, alternator, starter, lighting, instrument cluster, comfort systems, body control modules (BCM) Body And Interior: Body panels, doors, windows, seats, trim, climate control (HVAC), airbags, safety restraints Diagnostics And Troubleshooting: OBD-II diagnostics, trouble codes (DTCs), diagnostic procedures, symptom-based troubleshooting Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspections and replacement, spark plug replacement Repair Procedures: Engine rebuilds, transmission overhaul, brake system repairs, suspension component replacement, electrical component diagnostics and replacement, bodywork and collision repair guidance Troubleshooting Procedures: Step-by-step diagnostic flowcharts, common problem diagnosis, electrical circuit testing Special Tool Requirements: Identification of specialized tools required for specific repairs Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, sensor data interpretation, module programming basics Repair Level: Complete repair, from basic maintenance to major component overhauls and rebuilds Data Accuracy: Vehicle-specific technical data, specifications, and torque values 📊 Manual Specifications File Format Digital Format: PDF (typically) Searchability: Searchable text for quick information retrieval Printability: Printable pages for on-demand reference Print Quality Illustration Quality: High-quality diagrams, schematics, and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Families: M271 (4-cylinder), M112 (V6), M272 (V6), M113 (V8), M112 E32 ML (AMG V6 Supercharged) 2005 C230 Engine: 2.0L Supercharged Inline-4 (M271) 2005 C240 Engine: 2.6L V6 (M112) 2006-2007 C230 Engine: 2.5L V6 (M272) 2006-2007 C280 Engine: 3.0L V6 (M272) 2005-2007 C320 Engine: 3.2L V6 (M112) 2006-2007 C350 Engine: 3.5L V6 (M272) C32 Amg Engine: 3.2L Supercharged V6 (M112 E32 ML) C55 Amg Engine: 5.4L V8 (M113) Performance C230 Sc Hp: 189 hp @ 5500 rpm C230 Sc Torque: 200 lb-ft @ 3500 rpm C320 Hp: 215 hp @ 5700 rpm C320 Torque: 221 lb-ft @ 3000-4500 rpm C350 Hp: 268 hp @ 6000 rpm C350 Torque: 258 lb-ft @ 3500 rpm C32 Amg Hp: 349 hp @ 6100 rpm C32 Amg Torque: 332 lb-ft @ 3500 rpm C55 Amg Hp: 362 hp @ 5750 rpm C55 Amg Torque: 376 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) or Direct Injection (later models, depending on market) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Ignition System: Electronic ignition with coil-on-plug (COP) design 🔧 Transmission Standard Standard Transmission Type: 5-speed Automatic (5G-TRONIC) for most models Standard Transmission Type Specific: 7-speed Automatic (7G-TRONIC) introduced on some models during this period (e.g., C280, C350) Optional Optional Transmission Type: 6-speed Manual Transmission (available on select models, e.g., C230 Sport) Features Automatic Transmission Modes: Comfort (C) and Sport (S) modes Amg Transmission: AMG SPEEDSHIFT 5-speed Automatic Fluid Specifications Automatic Transmission Fluid Type: MB Spec 236.10, MB Spec 236.12, or MB Spec 236.14 (refer to manual for exact model/year) Manual Transmission Fluid Type: MB Spec 235.10 or equivalent manual transmission fluid (refer to manual) 📐 Dimensions Exterior Wheelbase: 106.9 inches (2715 mm) Length Sedan: 179.1 inches (4550 mm) Width: 68.5 inches (1739 mm) Height: 55.7 inches (1415 mm) Weights Curb Weight Range: Approx. 3300 - 3700 lbs (1497 - 1678 kg) depending on engine and trim Gross Vehicle Weight Rating: Varies by model, consult manual or vehicle placard Towing Capacity: Not typically specified or recommended for US models, check regional specifications Cargo Trunk Volume Sedan: Approx. 12.6 cubic feet (357 liters) Cargo Volume Wagon: Approx. 17.4 - 47.0 cubic feet (492 - 1331 liters) with seats up/down 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Good (2005 model year) NHTSA Frontal Impact...

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Tipo: Car

Fabricante:

Sku: 513093

Coleções: ALL Mercedes

Disponibilidade: Em estoque

Tag: 2005 2006 2007 2008 C-Class (W203) Car Cars Mercedes Misc

Variantes do produto

Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

C-Class

Chassis Code:

Generation

Generation Code:

Second Generation

Production Years Covered By Manual:

2005, 2006, 2007, 2008

Codes

Marketing Name:

C-Class Sedan, C-Class Wagon (T-Model)

👋 Introduction

Market Position

Vehicle Segment:

Compact Executive Car (C-segment)

Target Audience:

Consumers seeking premium build quality, advanced safety, and sophisticated engineering in a compact luxury package

Competitive Analysis

Key Competitors:

BMW 3 Series, Audi A4, Lexus IS, Volvo S60, Acura TL

Key Features

Vehicle Selling Points:

Agility, comfort, premium interior, advanced safety systems, efficient yet powerful engine options

Manual Value Proposition:

Authoritative, vehicle-specific repair and maintenance data for DIY enthusiasts and professional technicians.

📋 Manual Details

Coverage Areas

Comprehensive Coverage:

All Models & All Repairs A-Z

Model Variants Covered:

C230, C240, C280, C320, C350, C32 AMG, C55 AMG (Sedan and Wagon/T-Model)

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Type:

Official Service and Repair Manual

Equivalent To Oem Documentation:

Yes, same used by dealership technicians

Language

Language:

English

Format

Format:

Digital (likely PDF, searchable)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, engine management, fuel injection, ignition, emissions control, cooling, lubrication, forced induction (where applicable)

Drivetrain Systems:

Automatic transmissions (5-speed 5G-TRONIC, 7-speed 7G-TRONIC), manual transmissions, drive axles, differentials, transfer case (if applicable)

Chassis Systems:

Suspension (front and rear), steering, brakes (hydraulic, ABS, ESP), wheels and tires

Electrical Systems:

Wiring diagrams, power distribution, battery, alternator, starter, lighting, instrument cluster, comfort systems, body control modules (BCM)

Body And Interior:

Body panels, doors, windows, seats, trim, climate control (HVAC), airbags, safety restraints

Diagnostics And Troubleshooting:

OBD-II diagnostics, trouble codes (DTCs), diagnostic procedures, symptom-based troubleshooting

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspections and replacement, spark plug replacement

Repair Procedures:

Engine rebuilds, transmission overhaul, brake system repairs, suspension component replacement, electrical component diagnostics and replacement, bodywork and collision repair guidance

Troubleshooting Procedures:

Step-by-step diagnostic flowcharts, common problem diagnosis, electrical circuit testing

Special Tool Requirements:

Identification of specialized tools required for specific repairs

Technical Depth

Diagnostic Capabilities:

Advanced diagnostic procedures, sensor data interpretation, module programming basics

Repair Level:

Complete repair, from basic maintenance to major component overhauls and rebuilds

Data Accuracy:

Vehicle-specific technical data, specifications, and torque values

📊 Manual Specifications

File Format

Digital Format:

PDF (typically)

Searchability:

Searchable text for quick information retrieval

Printability:

Printable pages for on-demand reference

Print Quality

Illustration Quality:

High-quality diagrams, schematics, and illustrations

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Families:

M271 (4-cylinder), M112 (V6), M272 (V6), M113 (V8), M112 E32 ML (AMG V6 Supercharged)

2005 C230 Engine:

2.0L Supercharged Inline-4 (M271)

2005 C240 Engine:

2.6L V6 (M112)

2006-2007 C230 Engine:

2.5L V6 (M272)

2006-2007 C280 Engine:

3.0L V6 (M272)

2005-2007 C320 Engine:

3.2L V6 (M112)

2006-2007 C350 Engine:

3.5L V6 (M272)

C32 Amg Engine:

3.2L Supercharged V6 (M112 E32 ML)

C55 Amg Engine:

5.4L V8 (M113)

Performance

C230 Sc Hp:

189 hp @ 5500 rpm

C230 Sc Torque:

200 lb-ft @ 3500 rpm

C320 Hp:

215 hp @ 5700 rpm

C320 Torque:

221 lb-ft @ 3000-4500 rpm

C350 Hp:

268 hp @ 6000 rpm

C350 Torque:

258 lb-ft @ 3500 rpm

C32 Amg Hp:

349 hp @ 6100 rpm

C32 Amg Torque:

332 lb-ft @ 3500 rpm

C55 Amg Hp:

362 hp @ 5750 rpm

C55 Amg Torque:

376 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI) or Direct Injection (later models, depending on market)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Ignition System:

Electronic ignition with coil-on-plug (COP) design

🔧 Transmission

Standard

Standard Transmission Type:

5-speed Automatic (5G-TRONIC) for most models

Standard Transmission Type Specific:

7-speed Automatic (7G-TRONIC) introduced on some models during this period (e.g., C280, C350)

Optional

Optional Transmission Type:

6-speed Manual Transmission (available on select models, e.g., C230 Sport)

Features

Automatic Transmission Modes:

Comfort (C) and Sport (S) modes

Amg Transmission:

AMG SPEEDSHIFT 5-speed Automatic

Fluid Specifications

Automatic Transmission Fluid Type:

MB Spec 236.10, MB Spec 236.12, or MB Spec 236.14 (refer to manual for exact model/year)

Manual Transmission Fluid Type:

MB Spec 235.10 or equivalent manual transmission fluid (refer to manual)

📐 Dimensions

Exterior

Wheelbase:

106.9 inches (2715 mm)

Length Sedan:

179.1 inches (4550 mm)

Width:

68.5 inches (1739 mm)

Height:

55.7 inches (1415 mm)

Weights

Curb Weight Range:

Approx. 3300 - 3700 lbs (1497 - 1678 kg) depending on engine and trim

Gross Vehicle Weight Rating:

Varies by model, consult manual or vehicle placard

Towing Capacity:

Not typically specified or recommended for US models, check regional specifications

Cargo

Trunk Volume Sedan:

Approx. 12.6 cubic feet (357 liters)

Cargo Volume Wagon:

Approx. 17.4 - 47.0 cubic feet (492 - 1331 liters) with seats up/down

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Good (2005 model year)

NHTSA Frontal Impact Passenger:

Good (2005 model year)

IIHS Frontal Offset Score:

IIHS Side Impact Score:

Good (with optional side airbags)

Active Features

Electronic Stability Program:

Standard (ESP - Electronic Stability Program)

Antilock Braking System:

Standard (ABS - Anti-lock Braking System)

Traction Control:

Standard (ASR - Anti-Slip Regulation)

Passive Features

Airbag Count:

Standard: Front airbags, side airbags. Optional: Curtain airbags, front-seat side-impact airbags (NECK-PRO active head restraints also available)

Seatbelts:

3-point inertia-reel seat belts with pre-tensioners and belt-force limiters

Head Restraints:

Active front head restraints (optional on some models), adjustable rear head restraints

💡 Technology Features

Infotainment

Infotainment System:

COMAND APS (optional), Audio 20, Audio 50 APS, Becker MAP PILOT (later models/options)

Navigation:

Optional DVD-based navigation system (COMAND APS)

Audio Features:

CD player, AM/FM radio, optional CD changer, optional Harman Kardon sound system.

Driver Assistance

Cruise Control:

Standard cruise control, optional DISTRONIC (adaptive cruise control) on some models.

Parking Assistance:

Optional PARKTRONIC parking sensors (front and rear)

Lighting:

Standard halogen headlights, optional Bi-Xenon headlamps with cornering illumination.

Connectivity

Bluetooth:

Optional Bluetooth hands-free communication system (often integrated with COMAND or Audio systems).

Telematics:

Optional Mercedes-Benz Tele Aid system for emergency assistance.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable depending on driving conditions, typically every 10,000 miles or 1 year, indicated by the 'Service A' or 'Service B' reminder system.

Major Service Intervals:

Spark plugs, transmission fluid changes, brake fluid flush typically scheduled at specific mileage intervals (e.g., 40,000-100,000 miles, refer to manual).

Fluid Specifications

Engine Oil Specification:

MB 229.5 or MB 229.51 (e.g., Mobil 1 0W-40 or 5W-40 synthetic, consult manual for exact grade and viscosity).

Engine Oil Capacity:

Approx. 6.5 - 8.5 quarts (6.2 - 8.0 liters) depending on engine, with filter.

Coolant Specification:

MB Spec 325.0 or 326.0 (Antifreeze/Coolant - typically a silicate-free, organic acid technology based coolant, often blue or green).

Brake Fluid Specification:

DOT 4 Plus (MB Spec 331.0)

Known Issues

Common W203 Issues:

Mass airflow sensor (MAF) issues, ignition coil failures, ABS/ESP sensor failures, oil cooler leaks (M272 engines), camshaft position sensors, sunroof drain blockage, climate control actuator failures.

Amg Specific Issues:

Supercharger belt tensioner, intercooler leaks (C32 AMG), crankshaft position sensor (C55 AMG).

Filters

Oil Filter Part Number Example:

Mann-Filter HU 718/5 y, Mahle OX 932 D (verify for specific engine)

Cabin Air Filter Part Number Example:

Mann-Filter CU 25 010, Mahle LAK 179 (verify for specific vehicle)

📚 Vehicle History

Brand Heritage

Manufacturer Legacy:

Mercedes-Benz is a renowned German automotive manufacturer with a long history of producing luxury vehicles, known for engineering, safety, and durability.

Model Evolution

W203 Introduction:

The W203 C-Class succeeded the W202 and was produced from 2000 to 2007. The facelifted W203, which this manual covers, debuted for the 2005 model year.

Facelift Changes:

The 2005 facelift brought revised styling (front and rear fascias, headlights), updated interior trim, new engine options (M272 V6), and improved technology.

Production

Production Period:

2000-2007 (W203 generation). Manual covers 2005-2008 facelifted models.

Manufacturing Locations:

Primary assembly in Germany (Sindelfingen, Bremen), with production also occurring in other global locations.

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick Mention:

The W203 C-Class generally performed well in safety tests of its era, often earning good ratings from IIHS and NHTSA.

Jd Power Dependability Mention:

Mercedes-Benz vehicles are typically recognized for build quality and engineering, though specific model year awards vary. This manual assists in maintaining that quality.

Ratings

Consumer Reports Reliability:

Varies by year and specific component; this manual is crucial for understanding potential weak points and proper maintenance to enhance reliability.