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2003 Mercedes E-Class (W211) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E-Class Model Code: W211 Model Year: 2003 Generation Generation Code: W211 Generation Years: 2002-2009 👋 Introduction Market Position Market Position: Premium mid-size luxury sedan, known for its comfort, technology, and build quality. Competitive Analysis Competitors 2003: BMW 5 Series (E60), Audi A6 (C6), Lexus GS (S190), Cadillac CTS. Key Features Key Features Vehicle: Advanced safety systems, comfortable ride, sophisticated interior, powerful engine options, high-quality materials. Key Features Manual: Vehicle-specific information, not generic; exact same manual used by dealership technicians; comprehensive step-by-step instructions, diagrams, illustrations, and schematics. 📋 Manual Details Coverage Areas Manual Coverage Scope: All models and all repairs A-Z for the 2003 Mercedes E-Class (W211) Specific Repair Sections: Engine, transmission, brakes, steering, suspension, electrical systems, HVAC, bodywork, and more, covering repairs from simple maintenance to complex overhauls. Page Count Page Count Estimate: Extensive (not specified, but implied by comprehensive coverage) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF (printable, searchable) Digital Benefits: Easy to use, no flipping through books, print only needed pages, enlarge images, no greasy pages or torn paper. Compatibility Operating System Compatibility: Windows Vista (32 and 64-bit), XP, ME, 98, NT, 2000, and Mac. Requirements Software Requirements: Adobe PDF Reader, Winzip (free online). 📖 Manual Coverage Systems Covered Systems Covered: Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/ Door, Exterior & Interior, Electrical, Multiplex/ Can Communication, and much more. Engine Management Coverage: Detailed coverage of engine control modules (ECMs), sensors, actuators, fuel injection systems, and ignition timing. Chassis Systems Coverage: Extensive details on suspension (including AIRMATIC), steering systems (power steering), braking systems (including SBC), and wheel alignment specifications. Body And Trim Coverage: Interior and exterior trim removal and installation, panel repair, door mechanisms, and glass replacement. Procedures Included Procedures Included: Maintenance, Service, Diagnosis, Repair, Troubleshooting, Component Replacement, System Calibration, Wiring Schematic Interpretation. Wiring Schematics Coverage: Complete wiring schematics for all electrical systems and components are included, crucial for diagnostics and repairs. Diagnostics Procedures: Detailed diagnostic procedures for common faults, fault code interpretation, and troubleshooting trees. Technical Depth Technical Depth: Factory high-detail, step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications for complete vehicle repair. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High (enlargable images, printable pages) Binding Type Binding Type: Digital (no physical binding, print on demand) Paper Type Paper Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Available Engines 2003 W211: E320 (3.2L V6 M112), E500 (5.0L V8 M113), E320 CDI (3.2L V6 Diesel OM642 - in some markets). Performance Horsepower E320 M112: 221 hp @ 5750 rpm Torque E320 M112: 236 lb-ft @ 3000-4250 rpm Horsepower E500 M113: 302 hp @ 5600 rpm Torque E500 M113: 339 lb-ft @ 2700-4250 rpm Fuel System Fuel Induction Gasoline: Electronic Fuel Injection (EFI) with multi-port injection. Fuel Type Gasoline: Premium Unleaded Gasoline (91 AKI or higher recommended). Fuel Type Diesel: Diesel Fuel (for CDI models). Engine Codes Engine Codes 2003 W211: M112 (3.2L V6), M113 (5.0L V8), OM642 (3.2L V6 Diesel - post-2005, but early mention possible for diesel variants). 🔧 Transmission Standard Standard Transmission: 5-speed automatic (722.6) for most models. Some markets/variants may have had manual options or different automatic transmissions. Optional Optional Transmission: 7-speed automatic (7G-TRONIC) introduced in later W211 models, but potentially available on some 2003 models as an early adoption or option. Features Transmission Features: Touchshift, Comfort/Sport modes, Electronic Stability Program (ESP) integration. 📐 Dimensions Exterior Wheelbase W211: 115.7 inches (2938 mm) Length W211: 190.6 inches (4841 mm) Width W211: 71.7 inches (1821 mm) Height W211: 57.1 inches (1450 mm) Weights Curb Weight E320 Approx: 3700-3900 lbs (1678-1769 kg) Curb Weight E500 Approx: 4000-4200 lbs (1814-1905 kg) Cargo Trunk Capacity Sedan Approx: 18.0 cubic feet (510 liters) 🛡️ Safety Features Ratings NHTSA Front Impact Rating 2003: 5-Star (Driver and Passenger) IIHS Top Safety Pick Status: Often received Top Safety Pick awards for its generation. Active Features Active Safety Features Standard: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Electronic Brake-force Distribution (EBD), Brake Assist (BAS). Passive Features Passive Safety Features: Front airbags (multi-stage), front side-impact airbags, curtain airbags (front and rear), active front head restraints (NECK-PRO), seatbelt pre-tensioners. Seat Belt Features: Automatic shoulder belt height adjustment, load limiters, pre-tensioners. 💡 Technology Features Infotainment Comand System Generation: First generation COMAND (Cockpit Management and Navigation EXpert) system, featuring CD-based navigation, radio, CD player, and potentially optional telephone integration. Driver Assistance Driver Assistance Systems...
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Sku: 183273
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2003 Mercedes E-Class (W211) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
E-Class
Model Code:
W211
Model Year:
2003
Generation
Generation Code:
W211
Generation Years:
2002-2009
👋 Introduction
Market Position
Market Position:
Premium mid-size luxury sedan, known for its comfort, technology, and build quality.
Competitive Analysis
Competitors 2003:
BMW 5 Series (E60), Audi A6 (C6), Lexus GS (S190), Cadillac CTS.
Key Features
Key Features Vehicle:
Advanced safety systems, comfortable ride, sophisticated interior, powerful engine options, high-quality materials.
Key Features Manual:
Vehicle-specific information, not generic; exact same manual used by dealership technicians; comprehensive step-by-step instructions, diagrams, illustrations, and schematics.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
All models and all repairs A-Z for the 2003 Mercedes E-Class (W211)
Specific Repair Sections:
Engine, transmission, brakes, steering, suspension, electrical systems, HVAC, bodywork, and more, covering repairs from simple maintenance to complex overhauls.
Page Count
Page Count Estimate:
Extensive (not specified, but implied by comprehensive coverage)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (printable, searchable)
Digital Benefits:
Easy to use, no flipping through books, print only needed pages, enlarge images, no greasy pages or torn paper.
Compatibility
Operating System Compatibility:
Windows Vista (32 and 64-bit), XP, ME, 98, NT, 2000, and Mac.
Requirements
Software Requirements:
Adobe PDF Reader, Winzip (free online).
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/ Door, Exterior & Interior, Electrical, Multiplex/ Can Communication, and much more.
Engine Management Coverage:
Detailed coverage of engine control modules (ECMs), sensors, actuators, fuel injection systems, and ignition timing.
Chassis Systems Coverage:
Extensive details on suspension (including AIRMATIC), steering systems (power steering), braking systems (including SBC), and wheel alignment specifications.
Body And Trim Coverage:
Interior and exterior trim removal and installation, panel repair, door mechanisms, and glass replacement.
Procedures Included
Procedures Included:
Maintenance, Service, Diagnosis, Repair, Troubleshooting, Component Replacement, System Calibration, Wiring Schematic Interpretation.
Wiring Schematics Coverage:
Complete wiring schematics for all electrical systems and components are included, crucial for diagnostics and repairs.
Diagnostics Procedures:
Detailed diagnostic procedures for common faults, fault code interpretation, and troubleshooting trees.
Technical Depth
Technical Depth:
Factory high-detail, step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications for complete vehicle repair.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High (enlargable images, printable pages)
Binding Type
Binding Type:
Digital (no physical binding, print on demand)
Paper Type
Paper Type:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Available Engines 2003 W211:
E320 (3.2L V6 M112), E500 (5.0L V8 M113), E320 CDI (3.2L V6 Diesel OM642 - in some markets).
Performance
Horsepower E320 M112:
221 hp @ 5750 rpm
Torque E320 M112:
236 lb-ft @ 3000-4250 rpm
Horsepower E500 M113:
302 hp @ 5600 rpm
Torque E500 M113:
339 lb-ft @ 2700-4250 rpm
Fuel System
Fuel Induction Gasoline:
Electronic Fuel Injection (EFI) with multi-port injection.
Fuel Type Gasoline:
Premium Unleaded Gasoline (91 AKI or higher recommended).
Fuel Type Diesel:
Diesel Fuel (for CDI models).
Engine Codes
Engine Codes 2003 W211:
M112 (3.2L V6), M113 (5.0L V8), OM642 (3.2L V6 Diesel - post-2005, but early mention possible for diesel variants).
🔧 Transmission
Standard
Standard Transmission:
5-speed automatic (722.6) for most models. Some markets/variants may have had manual options or different automatic transmissions.
Optional
Optional Transmission:
7-speed automatic (7G-TRONIC) introduced in later W211 models, but potentially available on some 2003 models as an early adoption or option.
Features
Transmission Features:
Touchshift, Comfort/Sport modes, Electronic Stability Program (ESP) integration.
📐 Dimensions
Exterior
Wheelbase W211:
115.7 inches (2938 mm)
Length W211:
190.6 inches (4841 mm)
Width W211:
71.7 inches (1821 mm)
Height W211:
57.1 inches (1450 mm)
Weights
Curb Weight E320 Approx:
3700-3900 lbs (1678-1769 kg)
Curb Weight E500 Approx:
4000-4200 lbs (1814-1905 kg)
Cargo
Trunk Capacity Sedan Approx:
18.0 cubic feet (510 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating 2003:
5-Star (Driver and Passenger)
IIHS Top Safety Pick Status:
Often received Top Safety Pick awards for its generation.
Active Features
Active Safety Features Standard:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Electronic Brake-force Distribution (EBD), Brake Assist (BAS).
Passive Features
Passive Safety Features:
Front airbags (multi-stage), front side-impact airbags, curtain airbags (front and rear), active front head restraints (NECK-PRO), seatbelt pre-tensioners.
Seat Belt Features:
Automatic shoulder belt height adjustment, load limiters, pre-tensioners.
💡 Technology Features
Infotainment
Comand System Generation:
First generation COMAND (Cockpit Management and Navigation EXpert) system, featuring CD-based navigation, radio, CD player, and potentially optional telephone integration.
Driver Assistance
Driver Assistance Systems Available:
Distronic (adaptive cruise control), Parktronic (parking sensors), Bi-Xenon headlights with cornering function, rain-sensing wipers, auto-dimming mirrors.
Lane Keeping Assist Availability:
Optional Lane Keeping Assist (often part of a package).
Connectivity
Connectivity Options:
Optional Bluetooth phone integration (via cradle), CD changer.
🔧 Maintenance
Service Intervals
Service Interval A B:
Flexible service intervals determined by the 'Assyst Plus' system, typically around 10,000-15,000 miles or annually. Service A and Service B indicate different levels of maintenance.
Spark Plug Replacement Interval:
Approximately 100,000 miles for iridium spark plugs.
Fluid Specifications
Engine Oil Specification M112 M113:
MB 229.5 or MB 229.51 (Synthetic, SAE 0W-40 or 5W-40).
Transmission Fluid Specification 722.6:
MB 236.10 or MB 236.14 (ATF Specification).
Coolant Specification:
MB 325.0 or MB 326.0 (Ethylene Glycol based, typically a blue or green coolant).
Brake Fluid Specification:
DOT 4 Plus (MB 331.0).
Known Issues
Common Issues W211 Early:
SBC (Sensors, Brake Control) system issues (common on pre-facelift models, often requires replacement), CAN bus communication errors, electronic module failures, rust on rear wheel arches, transmission module issues.
Air Matic Suspension Issues:
Failure of air springs, compressor leaks, valve body issues, often leading to a sagging suspension.
Vacuum System Leaks:
Leaking vacuum lines affecting various systems, including climate control and engine performance.
📚 Vehicle History
Brand Heritage
Mercedes Benz Heritage:
Pioneering automotive manufacturer with a long history of engineering excellence, safety innovation, and luxury vehicle production since the late 19th century.
Model Evolution
W211 Introduction Year:
Introduced in 2002 for the 2003 model year, succeeding the W210 generation.
W211 Mid Cycle Refresh:
Received a significant facelift in 2006 (for the 2007 model year), introducing styling updates, updated technology, and the 7G-TRONIC transmission as standard.
W211 Body Styles:
Available as a Sedan and a Wagon (T-Model).
Production
Production Locations:
Primarily manufactured in Germany (Sindelfingen) and also in other global facilities.
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