2003 Mercedes E-Class (W211) Service and Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E-Class Model Code: W211 Model Year: 2003 Generation Generation Code: W211 Generation Years: 2002-2009 👋 Introduction Market Position Market Position: Premium mid-size luxury sedan, known for its comfort, technology, and build quality. Competitive Analysis Competitors 2003: BMW 5 Series (E60), Audi A6 (C6), Lexus GS (S190), Cadillac CTS. Key Features Key Features Vehicle: Advanced safety systems, comfortable ride, sophisticated interior, powerful engine options, high-quality materials. Key Features Manual: Vehicle-specific information, not generic; exact same manual used by dealership technicians; comprehensive step-by-step instructions, diagrams, illustrations, and schematics. 📋 Manual Details Coverage Areas Manual Coverage Scope: All models and all repairs A-Z for the 2003 Mercedes E-Class (W211) Specific Repair Sections: Engine, transmission, brakes, steering, suspension, electrical systems, HVAC, bodywork, and more, covering repairs from simple maintenance to complex overhauls. Page Count Page Count Estimate: Extensive (not specified, but implied by comprehensive coverage) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF (printable, searchable) Digital Benefits: Easy to use, no flipping through books, print only needed pages, enlarge images, no greasy pages or torn paper. Compatibility Operating System Compatibility: Windows Vista (32 and 64-bit), XP, ME, 98, NT, 2000, and Mac. Requirements Software Requirements: Adobe PDF Reader, Winzip (free online). 📖 Manual Coverage Systems Covered Systems Covered: Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/ Door, Exterior & Interior, Electrical, Multiplex/ Can Communication, and much more. Engine Management Coverage: Detailed coverage of engine control modules (ECMs), sensors, actuators, fuel injection systems, and ignition timing. Chassis Systems Coverage: Extensive details on suspension (including AIRMATIC), steering systems (power steering), braking systems (including SBC), and wheel alignment specifications. Body And Trim Coverage: Interior and exterior trim removal and installation, panel repair, door mechanisms, and glass replacement. Procedures Included Procedures Included: Maintenance, Service, Diagnosis, Repair, Troubleshooting, Component Replacement, System Calibration, Wiring Schematic Interpretation. Wiring Schematics Coverage: Complete wiring schematics for all electrical systems and components are included, crucial for diagnostics and repairs. Diagnostics Procedures: Detailed diagnostic procedures for common faults, fault code interpretation, and troubleshooting trees. Technical Depth Technical Depth: Factory high-detail, step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications for complete vehicle repair. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High (enlargable images, printable pages) Binding Type Binding Type: Digital (no physical binding, print on demand) Paper Type Paper Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Available Engines 2003 W211: E320 (3.2L V6 M112), E500 (5.0L V8 M113), E320 CDI (3.2L V6 Diesel OM642 - in some markets). Performance Horsepower E320 M112: 221 hp @ 5750 rpm Torque E320 M112: 236 lb-ft @ 3000-4250 rpm Horsepower E500 M113: 302 hp @ 5600 rpm Torque E500 M113: 339 lb-ft @ 2700-4250 rpm Fuel System Fuel Induction Gasoline: Electronic Fuel Injection (EFI) with multi-port injection. Fuel Type Gasoline: Premium Unleaded Gasoline (91 AKI or higher recommended). Fuel Type Diesel: Diesel Fuel (for CDI models). Engine Codes Engine Codes 2003 W211: M112 (3.2L V6), M113 (5.0L V8), OM642 (3.2L V6 Diesel - post-2005, but early mention possible for diesel variants). 🔧 Transmission Standard Standard Transmission: 5-speed automatic (722.6) for most models. Some markets/variants may have had manual options or different automatic transmissions. Optional Optional Transmission: 7-speed automatic (7G-TRONIC) introduced in later W211 models, but potentially available on some 2003 models as an early adoption or option. Features Transmission Features: Touchshift, Comfort/Sport modes, Electronic Stability Program (ESP) integration. 📐 Dimensions Exterior Wheelbase W211: 115.7 inches (2938 mm) Length W211: 190.6 inches (4841 mm) Width W211: 71.7 inches (1821 mm) Height W211: 57.1 inches (1450 mm) Weights Curb Weight E320 Approx: 3700-3900 lbs (1678-1769 kg) Curb Weight E500 Approx: 4000-4200 lbs (1814-1905 kg) Cargo Trunk Capacity Sedan Approx: 18.0 cubic feet (510 liters) 🛡️ Safety Features Ratings NHTSA Front Impact Rating 2003: 5-Star (Driver and Passenger) IIHS Top Safety Pick Status: Often received Top Safety Pick awards for its generation. Active Features Active Safety Features Standard: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Electronic Brake-force Distribution (EBD), Brake Assist (BAS). Passive Features Passive Safety Features: Front airbags (multi-stage), front side-impact airbags, curtain airbags (front and rear), active front head restraints (NECK-PRO), seatbelt pre-tensioners. Seat Belt Features: Automatic shoulder belt height adjustment, load limiters, pre-tensioners. 💡 Technology Features Infotainment Comand System Generation: First generation COMAND (Cockpit Management and Navigation EXpert) system, featuring CD-based navigation, radio, CD player, and potentially optional telephone integration. Driver Assistance Driver Assistance Systems...
Vehicle-specific information, not generic; exact same manual used by dealership technicians; comprehensive step-by-step instructions, diagrams, illustrations, and schematics.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
All models and all repairs A-Z for the 2003 Mercedes E-Class (W211)
Specific Repair Sections:
Engine, transmission, brakes, steering, suspension, electrical systems, HVAC, bodywork, and more, covering repairs from simple maintenance to complex overhauls.
Page Count
Page Count Estimate:
Extensive (not specified, but implied by comprehensive coverage)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (printable, searchable)
Digital Benefits:
Easy to use, no flipping through books, print only needed pages, enlarge images, no greasy pages or torn paper.
Compatibility
Operating System Compatibility:
Windows Vista (32 and 64-bit), XP, ME, 98, NT, 2000, and Mac.
Requirements
Software Requirements:
Adobe PDF Reader, Winzip (free online).
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/ Door, Exterior & Interior, Electrical, Multiplex/ Can Communication, and much more.
Engine Management Coverage:
Detailed coverage of engine control modules (ECMs), sensors, actuators, fuel injection systems, and ignition timing.
Chassis Systems Coverage:
Extensive details on suspension (including AIRMATIC), steering systems (power steering), braking systems (including SBC), and wheel alignment specifications.
Body And Trim Coverage:
Interior and exterior trim removal and installation, panel repair, door mechanisms, and glass replacement.
Complete wiring schematics for all electrical systems and components are included, crucial for diagnostics and repairs.
Diagnostics Procedures:
Detailed diagnostic procedures for common faults, fault code interpretation, and troubleshooting trees.
Technical Depth
Technical Depth:
Factory high-detail, step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications for complete vehicle repair.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High (enlargable images, printable pages)
Binding Type
Binding Type:
Digital (no physical binding, print on demand)
Paper Type
Paper Type:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Available Engines 2003 W211:
E320 (3.2L V6 M112), E500 (5.0L V8 M113), E320 CDI (3.2L V6 Diesel OM642 - in some markets).
Performance
Horsepower E320 M112:
221 hp @ 5750 rpm
Torque E320 M112:
236 lb-ft @ 3000-4250 rpm
Horsepower E500 M113:
302 hp @ 5600 rpm
Torque E500 M113:
339 lb-ft @ 2700-4250 rpm
Fuel System
Fuel Induction Gasoline:
Electronic Fuel Injection (EFI) with multi-port injection.
Fuel Type Gasoline:
Premium Unleaded Gasoline (91 AKI or higher recommended).
Fuel Type Diesel:
Diesel Fuel (for CDI models).
Engine Codes
Engine Codes 2003 W211:
M112 (3.2L V6), M113 (5.0L V8), OM642 (3.2L V6 Diesel - post-2005, but early mention possible for diesel variants).
🔧 Transmission
Standard
Standard Transmission:
5-speed automatic (722.6) for most models. Some markets/variants may have had manual options or different automatic transmissions.
Optional
Optional Transmission:
7-speed automatic (7G-TRONIC) introduced in later W211 models, but potentially available on some 2003 models as an early adoption or option.
Features
Transmission Features:
Touchshift, Comfort/Sport modes, Electronic Stability Program (ESP) integration.
📐 Dimensions
Exterior
Wheelbase W211:
115.7 inches (2938 mm)
Length W211:
190.6 inches (4841 mm)
Width W211:
71.7 inches (1821 mm)
Height W211:
57.1 inches (1450 mm)
Weights
Curb Weight E320 Approx:
3700-3900 lbs (1678-1769 kg)
Curb Weight E500 Approx:
4000-4200 lbs (1814-1905 kg)
Cargo
Trunk Capacity Sedan Approx:
18.0 cubic feet (510 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating 2003:
5-Star (Driver and Passenger)
IIHS Top Safety Pick Status:
Often received Top Safety Pick awards for its generation.
Active Features
Active Safety Features Standard:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Electronic Brake-force Distribution (EBD), Brake Assist (BAS).
Passive Features
Passive Safety Features:
Front airbags (multi-stage), front side-impact airbags, curtain airbags (front and rear), active front head restraints (NECK-PRO), seatbelt pre-tensioners.
Seat Belt Features:
Automatic shoulder belt height adjustment, load limiters, pre-tensioners.
💡 Technology Features
Infotainment
Comand System Generation:
First generation COMAND (Cockpit Management and Navigation EXpert) system, featuring CD-based navigation, radio, CD player, and potentially optional telephone integration.
Optional Lane Keeping Assist (often part of a package).
Connectivity
Connectivity Options:
Optional Bluetooth phone integration (via cradle), CD changer.
🔧 Maintenance
Service Intervals
Service Interval A B:
Flexible service intervals determined by the 'Assyst Plus' system, typically around 10,000-15,000 miles or annually. Service A and Service B indicate different levels of maintenance.
Spark Plug Replacement Interval:
Approximately 100,000 miles for iridium spark plugs.
Fluid Specifications
Engine Oil Specification M112 M113:
MB 229.5 or MB 229.51 (Synthetic, SAE 0W-40 or 5W-40).
Transmission Fluid Specification 722.6:
MB 236.10 or MB 236.14 (ATF Specification).
Coolant Specification:
MB 325.0 or MB 326.0 (Ethylene Glycol based, typically a blue or green coolant).
Brake Fluid Specification:
DOT 4 Plus (MB 331.0).
Known Issues
Common Issues W211 Early:
SBC (Sensors, Brake Control) system issues (common on pre-facelift models, often requires replacement), CAN bus communication errors, electronic module failures, rust on rear wheel arches, transmission module issues.
Air Matic Suspension Issues:
Failure of air springs, compressor leaks, valve body issues, often leading to a sagging suspension.
Vacuum System Leaks:
Leaking vacuum lines affecting various systems, including climate control and engine performance.
📚 Vehicle History
Brand Heritage
Mercedes Benz Heritage:
Pioneering automotive manufacturer with a long history of engineering excellence, safety innovation, and luxury vehicle production since the late 19th century.
Model Evolution
W211 Introduction Year:
Introduced in 2002 for the 2003 model year, succeeding the W210 generation.
W211 Mid Cycle Refresh:
Received a significant facelift in 2006 (for the 2007 model year), introducing styling updates, updated technology, and the 7G-TRONIC transmission as standard.
W211 Body Styles:
Available as a Sedan and a Wagon (T-Model).
Production
Production Locations:
Primarily manufactured in Germany (Sindelfingen) and also in other global facilities.
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