This comprehensive factory service repair manual provides a detailed guide to servicing and repairing the Mercedes W168 A160 and A160CDI models produced from 1997 to 2004. This manual is an essential resource for mechanics, technicians, and DIY enthusiasts, providing in-depth information on every aspect of these vehicles. The manual covers a wide range of topics, including: * **Engine:** Detailed information on engine components, operation, maintenance, and troubleshooting, including both the gasoline A160 and the diesel A160CDI engines. * **Transmission:** Extensive coverage of the transmission system, encompassing its operation, adjustments, repair procedures, and common issues. * **Electrical System:** Thorough documentation of the electrical system, including wiring diagrams, component descriptions, troubleshooting techniques, and repair instructions. * **Brakes:** Detailed information on the braking system, covering components, operation, adjustments, and repair procedures. * **Suspension and Steering:** Comprehensive coverage of the suspension and steering systems, encompassing component descriptions, adjustments, repair procedures, and common issues. * **Bodywork:** Detailed information on bodywork components and repair procedures. * **Climate Control:** Information on the operation, maintenance, and repair of the air conditioning and heating systems. * **Safety Systems:** Documentation of the safety systems, including airbags, seat belts, and anti-lock braking systems (ABS). With its comprehensive coverage and clear, concise language, this factory service repair manual is an invaluable resource for anyone working on a Mercedes W168 A160 or A160CDI. It empowers users with the knowledge and instructions needed to perform professional-level repairs and maintenance, ensuring optimal performance and longevity of these vehicles.

The Mercedes W168 A160 and A160 CDI, produced between 1997 and 2004, marked the beginning of the compact car era for Mercedes-Benz. These vehicles were the first generation of the A-Class, a departure from the traditional luxury sedan image of the brand. Designed for urban environments and smaller families, the A-Class offered a spacious interior within a compact footprint. The A160 was powered by a 1.6-liter petrol engine, while the A160 CDI featured a 1.7-liter turbodiesel engine, offering fuel efficiency and a smooth driving experience. Both models were renowned for their safety features, including a unique "sandwich floor" construction that dispersed impact energy in a crash, and a comprehensive array of airbags. Despite some early criticisms regarding its handling, the A160 and A160 CDI proved popular, particularly for their affordability and practicality. The W168 A-Class was a pioneering model for Mercedes-Benz. It introduced the brand to a new segment of customers seeking a compact and stylish vehicle. While it didn't initially receive universal praise, particularly due to its initial handling limitations, the A160 and A160 CDI ultimately demonstrated the brand's ability to adapt to changing market demands. The car's interior was surprisingly spacious and well-equipped, offering a premium feel for its price point. The A160 and A160 CDI were popular choices for first-time car owners, urban dwellers, and families seeking a practical and reliable vehicle. Their success paved the way for the subsequent generations of the A-Class, which addressed the early handling concerns and further established the model as a key player in the compact car market.