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2006 Mercury Milan Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercury Model: Milan Year: 2006 Codes Platform: Ford CD3 Platform Vin Code: W (8th digit) 👋 Introduction Market Position Positioning: Mid-size sedan, competing with models like the Toyota Camry, Honda Accord, Chevrolet Impala, and Ford Fusion. Competitive Analysis Segment Strengths: Offers a comfortable ride, stylish exterior design, and a range of powertrain options. Known for good value for money. Key Features Usb Ports: Not standard on base models, but available on higher trims or as dealer-installed options. Manual Benefit: Provides access to factory-licensed repair data, enabling DIY repairs and saving on labor costs. Manual Benefit Convenience: Online accessibility eliminates the need for bulky physical manuals and allows for instant information retrieval. Data Source Licensing: Officially licensed, derived from OE (Original Equipment) materials. 📋 Manual Details Coverage Areas All Systems: Yes Page Count Estimated Pages: Thousands (digital format, comprehensive) Manual Type Type: Service and Repair Manual Software Language Language: English Format Format: Online Software/Web-based Access 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, camshafts, timing systems, lubrication system, cooling system. Engine Electrical: Ignition system, fuel injection, emissions control, starter motor, alternator, battery, wiring diagrams, sensor testing. Transmission: Automatic Transmission (AX4N/AX4S), manual transmission (if applicable), clutch, torque converter, transmission control module (TCM). Drivetrain: Front-wheel drive (FWD) system, axles, CV joints, differentials. Suspension: Front suspension (struts, control arms, ball joints, sway bar), rear suspension (multi-link, shock absorbers, springs), alignment procedures. Steering: Power steering system (pump, rack and pinion, hoses), steering column, steering wheel, alignment. Brakes: Front and rear disc brakes, ABS system, parking brake, hydraulic system, bleeding procedures. Body And Chassis: Frame, body panels, doors, hood, trunk, bumpers, glass, interior trim. HVAC: Heating, ventilation, and air conditioning system components (compressor, condenser, evaporator, blower motor, climate controls). Electrical System: Lighting system (headlights, taillights, interior lights), power accessories (windows, locks, mirrors), fuse box, relays, body control module (BCM). Diagnostics: OBD-II diagnostic trouble codes (DTCs), diagnostic procedures, scan tool usage, component testing. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, battery inspection. Engine Repair: Engine tune-ups, head gasket replacement, timing belt/chain service, piston and ring replacement, bearing replacement. Transmission Service: Fluid and filter changes, transmission rebuilds, torque converter replacement, solenoid replacement. Brake Service: Brake pad and rotor replacement, caliper service, brake line replacement, ABS bleeding. Suspension Repair: Strut and shock absorber replacement, control arm bushing replacement, ball joint replacement, tie rod end replacement. Steering Repair: Power steering pump replacement, rack and pinion replacement, steering linkage service. Electrical Troubleshooting: Wiring diagnosis, component testing, circuit repair, sensor replacement. HVAC Repair: Refrigerant charging, component replacement (compressor, condenser, evaporator), leak detection. Body Repair: Panel replacement, dent repair, glass replacement, trim installation. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls, including electrical diagnostics and component-level repair. 📊 Manual Specifications File Format File Format: Web-based Access (Requires Internet Connection) Print Quality Print Quality: N/A (Digital, but content is derived from OE factory materials) Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) Access Duration Access Duration: 1 Year (with discounts for extensions) Compatibility Device Compatibility: PC, Laptop, Smartphone, Tablet (via web browser) ⚙️ Engine Specifications Primary Engine Engine Name 1: 2.3L Duratec DOHC I4 Displacement 1: 2296 cc (139.9 cu in) Horsepower 1: 156 hp @ 5750 rpm Torque 1: 156 lb-ft @ 4500 rpm Optional Engine Engine Name 2: 3.0L Vulcan SOHC V6 Displacement 2: 2986 cc (182.3 cu in) Horsepower 2: 194 hp @ 5750 rpm Torque 2: 200 lb-ft @ 4250 rpm Performance Compression Ratio 2.3L: 9.7:1 Compression Ratio 3.0L: 9.3:1 Fuel System Fuel Delivery 2.3L: Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI) Fuel Delivery 3.0L: Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI) Fuel Type Required Fuel: Unleaded gasoline (87 octane recommended) 🔧 Transmission Standard Transmission Type 2.3L: 5-speed Manual Transmission (M5HA) Transmission Type 3.0L: 6-speed Automatic Transmission (AX4N - FWD) Optional Transmission Type Optional 2.3L: 4-speed Automatic Transmission (4F50N - FWD) Features Transmission Fluid Spec Ax4N: Mercon V Automatic Transmission Fluid (ATF) Transmission Fluid Spec 4F50N: Mercon V Automatic Transmission Fluid (ATF) 📐 Dimensions Exterior Length: 191.7 in (4870 mm) Width: 70.9 in (1801 mm) Height: 57.0 in (1448 mm) Wheelbase: 107.4 in (2728 mm) Interior Front Headroom: 38.7 in (983 mm) Front Legroom: 42.0 in (1067 mm) Rear Headroom: 37.6 in (955 mm) Rear Legroom: 37.4 in (950 mm) Cargo Trunk Volume: 14.0 cu ft (396 L) Weights Curb Weight 2.3L Auto: 3307 lbs (1500 kg) Curb Weight 3.0L Auto: 3395 lbs (1539 kg) 🛡️ Safety Features Ratings NHTSA Front Driver Side Impact 2006: ★★★★★ NHTSA Front Passenger Side Impact 2006: ★★★★★ NHTSA Side Driver Door 2006: ★★★★ NHTSA Side Rear Passenger 2006: ★★★★ IIHS Moderate Overlap Front 2006: Good IIHS Side Impact 2006:...
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Sku: 332071
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2006 Mercury Milan Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercury
Model:
Milan
Year:
2006
Codes
Platform:
Ford CD3 Platform
Vin Code:
W (8th digit)
👋 Introduction
Market Position
Positioning:
Mid-size sedan, competing with models like the Toyota Camry, Honda Accord, Chevrolet Impala, and Ford Fusion.
Competitive Analysis
Segment Strengths:
Offers a comfortable ride, stylish exterior design, and a range of powertrain options. Known for good value for money.
Key Features
Usb Ports:
Not standard on base models, but available on higher trims or as dealer-installed options.
Manual Benefit:
Provides access to factory-licensed repair data, enabling DIY repairs and saving on labor costs.
Manual Benefit
Convenience:
Online accessibility eliminates the need for bulky physical manuals and allows for instant information retrieval.
Data Source
Licensing:
Officially licensed, derived from OE (Original Equipment) materials.
📋 Manual Details
Coverage Areas
All Systems:
Yes
Page Count
Estimated Pages:
Thousands (digital format, comprehensive)
Manual Type
Type:
Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online Software/Web-based Access
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, camshafts, timing systems, lubrication system, cooling system.
Engine Electrical:
Ignition system, fuel injection, emissions control, starter motor, alternator, battery, wiring diagrams, sensor testing.
Transmission:
Automatic Transmission (AX4N/AX4S), manual transmission (if applicable), clutch, torque converter, transmission control module (TCM).
Drivetrain:
Front-wheel drive (FWD) system, axles, CV joints, differentials.
Suspension:
Front suspension (struts, control arms, ball joints, sway bar), rear suspension (multi-link, shock absorbers, springs), alignment procedures.
Steering:
Power steering system (pump, rack and pinion, hoses), steering column, steering wheel, alignment.
Brakes:
Front and rear disc brakes, ABS system, parking brake, hydraulic system, bleeding procedures.
Body And Chassis:
Frame, body panels, doors, hood, trunk, bumpers, glass, interior trim.
HVAC:
Heating, ventilation, and air conditioning system components (compressor, condenser, evaporator, blower motor, climate controls).
Electrical System:
Lighting system (headlights, taillights, interior lights), power accessories (windows, locks, mirrors), fuse box, relays, body control module (BCM).
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), diagnostic procedures, scan tool usage, component testing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, battery inspection.
Engine Repair:
Engine tune-ups, head gasket replacement, timing belt/chain service, piston and ring replacement, bearing replacement.
Transmission Service:
Fluid and filter changes, transmission rebuilds, torque converter replacement, solenoid replacement.
Brake Service:
Brake pad and rotor replacement, caliper service, brake line replacement, ABS bleeding.
Suspension Repair:
Strut and shock absorber replacement, control arm bushing replacement, ball joint replacement, tie rod end replacement.
Steering Repair:
Power steering pump replacement, rack and pinion replacement, steering linkage service.
Electrical Troubleshooting:
Wiring diagnosis, component testing, circuit repair, sensor replacement.
HVAC Repair:
Refrigerant charging, component replacement (compressor, condenser, evaporator), leak detection.
Body Repair:
Panel replacement, dent repair, glass replacement, trim installation.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls, including electrical diagnostics and component-level repair.
📊 Manual Specifications
File Format
File Format:
Web-based Access (Requires Internet Connection)
Print Quality
Print Quality:
N/A (Digital, but content is derived from OE factory materials)
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
Access Duration
Access Duration:
1 Year (with discounts for extensions)
Compatibility
Device Compatibility:
PC, Laptop, Smartphone, Tablet (via web browser)
⚙️ Engine Specifications
Primary Engine
Engine Name 1:
2.3L Duratec DOHC I4
Displacement 1:
2296 cc (139.9 cu in)
Horsepower 1:
156 hp @ 5750 rpm
Torque 1:
156 lb-ft @ 4500 rpm
Optional Engine
Engine Name 2:
3.0L Vulcan SOHC V6
Displacement 2:
2986 cc (182.3 cu in)
Horsepower 2:
194 hp @ 5750 rpm
Torque 2:
200 lb-ft @ 4250 rpm
Performance
Compression Ratio 2.3L:
9.7:1
Compression Ratio 3.0L:
9.3:1
Fuel System
Fuel Delivery 2.3L:
Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI)
Fuel Delivery 3.0L:
Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI)
Fuel Type
Required Fuel:
Unleaded gasoline (87 octane recommended)
🔧 Transmission
Standard
Transmission Type 2.3L:
5-speed Manual Transmission (M5HA)
Transmission Type 3.0L:
6-speed Automatic Transmission (AX4N - FWD)
Optional
Transmission Type Optional 2.3L:
4-speed Automatic Transmission (4F50N - FWD)
Features
Transmission Fluid Spec Ax4N:
Mercon V Automatic Transmission Fluid (ATF)
Transmission Fluid Spec 4F50N:
Mercon V Automatic Transmission Fluid (ATF)
📐 Dimensions
Exterior
Length:
191.7 in (4870 mm)
Width:
70.9 in (1801 mm)
Height:
57.0 in (1448 mm)
Wheelbase:
107.4 in (2728 mm)
Interior
Front Headroom:
38.7 in (983 mm)
Front Legroom:
42.0 in (1067 mm)
Rear Headroom:
37.6 in (955 mm)
Rear Legroom:
37.4 in (950 mm)
Cargo
Trunk Volume:
14.0 cu ft (396 L)
Weights
Curb Weight 2.3L Auto:
3307 lbs (1500 kg)
Curb Weight 3.0L Auto:
3395 lbs (1539 kg)
🛡️ Safety Features
Ratings
NHTSA Front Driver Side Impact 2006:
★★★★★
NHTSA Front Passenger Side Impact 2006:
★★★★★
NHTSA Side Driver Door 2006:
★★★★
NHTSA Side Rear Passenger 2006:
★★★★
IIHS Moderate Overlap Front 2006:
Good
IIHS Side Impact 2006:
Good
Active Features
ABS:
Standard (4-wheel disc with ABS)
Traction Control:
Optional (Traction Control System - TCS)
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Available front side-impact airbags
Seatbelts:
3-point front and rear seat belts, pretensioners.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player; optional premium audio systems, Sirius satellite radio.
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional rear parking assist sensors.
Connectivity
Bluetooth:
Available as an option on higher trims with Ford's SYNC system (introduced later in the generation).
🔧 Maintenance
Service Intervals
Oil Change Interval Synthetic:
7,500 miles or 6 months (whichever comes first)
Oil Change Interval Conventional:
5,000 miles or 6 months (whichever comes first)
Air Filter Replacement:
15,000 - 30,000 miles (inspect every 15,000)
Cabin Air Filter Replacement:
15,000 - 30,000 miles (inspect every 15,000)
Coolant Flush Interval:
100,000 miles or 5 years
Transmission Fluid Change Interval:
100,000 miles (under normal driving conditions)
Fluid Specifications
Engine Oil Spec 2.3L:
SAE 5W-20 (API Certified)
Engine Oil Spec 3.0L:
SAE 5W-20 (API Certified)
Coolant Type:
Ford Gold Premium Engine Coolant (VC-6A) or equivalent (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3
Known Issues
Idle Air Control Valve:
Can become dirty and cause rough idle or stalling, especially on the 2.3L engine.
Power Steering Pump Leaks:
Potential for leaks in the power steering system, particularly at hose connections.
Door Latch Actuator Failure:
Door locks may not function correctly due to failed actuators.
Transmission Hard Shifting:
Some reports of the automatic transmission exhibiting hard shifts or delayed engagement.
📚 Vehicle History
Brand Heritage
Mercury Legacy:
Mercury was an automotive brand established by Ford in 1939, intended to bridge the gap between Ford and Lincoln.
Model Evolution
Milan Introduction:
The Mercury Milan was introduced for the 2006 model year as a successor to the Mercury Mystique and was part of Ford's revitalization of the Mercury brand.
Platform Sharing:
Based on the global Ford CD3 platform, shared with the Mazda 6 and Ford Fusion.
Production
Manufacturing Location:
Flat Rock, Michigan, USA (Ford's AutoAlliance International plant)
Production Years
Production Span:
2006-2010
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2006 Milan received good ratings from IIHS, contributing to its appeal as a safe vehicle.
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