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Mitsubishi Starion Chrysler Conquest Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Starion / Chrysler Conquest Generation Generation Name: First Generation (A180) Codes Platform Code: A180 Series 👋 Introduction Market Position Segment: Rear-wheel-drive turbocharged sports coupe Competitive Analysis Key Competitors: Toyota Supra, Nissan 300ZX, Datsun 280ZX Turbo, Porsche 944, Chevrolet Camaro, Pontiac Firebird Key Features Powertrain: Turbocharged 4-cylinder engine, rear-wheel-drive Design: Widebody styling, aggressive stance, aerodynamic considerations Historical Significance Technological Innovation: Early adopter of electronic fuel injection in turbocharged Japanese performance cars 📋 Manual Details Coverage Areas Market Coverage: North America (Chrysler Conquest), Japan (Mitsubishi Starion), Global Variants Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Engine: Complete diagnosis, repair, and overhaul of all engine variants (G54B, G63B) Fuel System: Electronic Fuel Injection (EFI) system, fuel pump, injectors, pressure regulator, sensors Ignition System: Ignition timing, coil, distributor, control module diagnosis Turbocharging: Turbocharger assembly, wastegate, intercooler, boost control system Transmission: Manual (KM132, KM212) and Automatic (F4A51, KM148) transmissions, overhaul and diagnosis Drivetrain: Rear-wheel drive system, driveshaft, differential, axle shafts Suspension: Front MacPherson struts, rear multi-link independent suspension, bushings, shocks, springs Steering: Power steering system, rack and pinion, steering column, components Brakes: Front and rear disc brakes, ABS system (if equipped), hydraulic components, parking brake Electrical System: Complete wiring diagrams, lighting, starting and charging system, battery, alternator, starter Climate Control: Air conditioning (A/C) system, heater, ventilation, blower motor, controls Body And Chassis: Body panel removal/installation, structural components, corrosion protection Interior: Seats, dashboard, trim panels, interior lighting, controls Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Troubleshooting: Diagnostic procedures for all systems, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major components and systems Rebuild: Complete engine and transmission teardown and rebuild procedures Diagnostics: Detailed diagnostic charts, fault code interpretation (where applicable) Wiring Diagrams: Comprehensive, clearly labeled wiring schematics for all electrical systems Torque Specifications: All critical torque values for engine, chassis, and component assembly Technical Depth Depth Level: Comprehensive (from basic maintenance to full engine rebuilds and advanced diagnostics) 📊 Manual Specifications File Format File Type: Adobe PDF Print Quality Printability: Fully printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) File Features Searchability: Searchable text within PDF Multimedia: Includes numerous pictures and diagrams Compatibility Operating Systems: Windows / macOS ⚙️ Engine Specifications Primary Engine Engine Code: G63B (2.0L Turbocharged), G54B (2.6L Turbocharged) Engine Type: Inline 4-cylinder, SOHC, turbocharged and intercooled Performance Horsepower G63B: 170-195 hp (depending on year/spec) Torque G63B: 180-200 lb-ft (depending on year/spec) Horsepower G54B: 175-200 hp (depending on year/spec) Torque G54B: 205-245 lb-ft (depending on year/spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Bosch or Mitsubishi components Cylinder Head Valvetrain: SOHC (Single Overhead Camshaft) Turbocharging Turbocharger Model: Garrett AiResearch T04B or MHI TD05 🔧 Transmission Standard Standard Transmission Type: 5-speed manual (KM132, KM212) Optional Optional Transmission Type: 4-speed automatic (KM148, F4A51) Features Clutch Type: Hydraulic, single dry plate Fluid Specifications Manual Transmission Fluid: GL-4 75W-90 or 80W-90 gear oil Automatic Transmission Fluid: Dexron III/Mercon compatible ATF 📐 Dimensions Exterior Length: Approx. 171.1 inches (4345 mm) Width: Approx. 69.1 inches (1755 mm) Height: Approx. 50.2 inches (1275 mm) Wheelbase Wheelbase: Approx. 98.4 inches (2500 mm) Weights Curb Weight: Approx. 2,900 - 3,200 lbs (1315 - 1450 kg) Gross Vehicle Weight Rating: Varies by model and year 🛡️ Safety Features Active Features ABS: Optional Anti-lock Braking System (ABS) on later models Passive Features Seatbelts: 3-point retractable front seatbelts Airbags: Driver's side airbag became standard in later production years 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo cassette player with optional graphic equalizer and amplifier Driver Assistance Cruise Control: Factory cruise control system (standard on some trims) Comfort Features Climate Control: Manual or automatic climate control system Power Accessories: Power windows, power door locks, power mirrors 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months (refer to manual for specific year) Spark Plug Replacement: Every 30,000 miles (refer to manual for specific type) Timing Belt Replacement: Every 60,000 miles or 5 years (if applicable to engine variant) Fluid Specifications Engine Oil Type: API SG/SH 10W-30 or 10W-40 (refer to manual for temperature range) Coolant Type: Ethylene glycol-based coolant, 50/50 mix with distilled water Brake Fluid Type: DOT 3 or DOT 4 brake fluid Known Issues Turbocharger Wear: Common on high-mileage examples, requiring rebuild or replacement Efi Component Failure: Age-related failure of sensors, injectors, and fuel pump Suspension Bushings: Degradation and cracking of rubber bushings leading to poor handling Rust And Corrosion: Prone to rust in common areas like wheel arches, rocker panels, and strut towers Electrical Gremlins: Corroded wiring connectors, aging electrical components 📚 Vehicle History Brand Heritage Mitsubishi Motors Entry: Mitsubishi's push into the global sports car market in...
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Mitsubishi Starion Chrysler Conquest Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Starion / Chrysler Conquest
Generation
Generation Name:
First Generation (A180)
Codes
Platform Code:
A180 Series
👋 Introduction
Market Position
Segment:
Rear-wheel-drive turbocharged sports coupe
Competitive Analysis
Key Competitors:
Toyota Supra, Nissan 300ZX, Datsun 280ZX Turbo, Porsche 944, Chevrolet Camaro, Pontiac Firebird
Key Features
Powertrain:
Turbocharged 4-cylinder engine, rear-wheel-drive
Design:
Widebody styling, aggressive stance, aerodynamic considerations
Historical Significance
Technological Innovation:
Early adopter of electronic fuel injection in turbocharged Japanese performance cars
📋 Manual Details
Coverage Areas
Market Coverage:
North America (Chrysler Conquest), Japan (Mitsubishi Starion), Global Variants
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete diagnosis, repair, and overhaul of all engine variants (G54B, G63B)
Fuel System:
Electronic Fuel Injection (EFI) system, fuel pump, injectors, pressure regulator, sensors
Ignition System:
Ignition timing, coil, distributor, control module diagnosis
Turbocharging:
Turbocharger assembly, wastegate, intercooler, boost control system
Transmission:
Manual (KM132, KM212) and Automatic (F4A51, KM148) transmissions, overhaul and diagnosis
Drivetrain:
Rear-wheel drive system, driveshaft, differential, axle shafts
Suspension:
Front MacPherson struts, rear multi-link independent suspension, bushings, shocks, springs
Steering:
Power steering system, rack and pinion, steering column, components
Brakes:
Front and rear disc brakes, ABS system (if equipped), hydraulic components, parking brake
Electrical System:
Complete wiring diagrams, lighting, starting and charging system, battery, alternator, starter
Climate Control:
Air conditioning (A/C) system, heater, ventilation, blower motor, controls
Body And Chassis:
Body panel removal/installation, structural components, corrosion protection
Interior:
Seats, dashboard, trim panels, interior lighting, controls
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic procedures for all systems, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major components and systems
Rebuild:
Complete engine and transmission teardown and rebuild procedures
Diagnostics:
Detailed diagnostic charts, fault code interpretation (where applicable)
Wiring Diagrams:
Comprehensive, clearly labeled wiring schematics for all electrical systems
Torque Specifications:
All critical torque values for engine, chassis, and component assembly
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full engine rebuilds and advanced diagnostics)
📊 Manual Specifications
File Format
File Type:
Adobe PDF
Print Quality
Printability:
Fully printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
File Features
Searchability:
Searchable text within PDF
Multimedia:
Includes numerous pictures and diagrams
Compatibility
Operating Systems:
Windows / macOS
⚙️ Engine Specifications
Primary Engine
Engine Code:
G63B (2.0L Turbocharged), G54B (2.6L Turbocharged)
Engine Type:
Inline 4-cylinder, SOHC, turbocharged and intercooled
Performance
Horsepower G63B:
170-195 hp (depending on year/spec)
Torque G63B:
180-200 lb-ft (depending on year/spec)
Horsepower G54B:
175-200 hp (depending on year/spec)
Torque G54B:
205-245 lb-ft (depending on year/spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Bosch or Mitsubishi components
Cylinder Head
Valvetrain:
SOHC (Single Overhead Camshaft)
Turbocharging
Turbocharger Model:
Garrett AiResearch T04B or MHI TD05
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual (KM132, KM212)
Optional
Optional Transmission Type:
4-speed automatic (KM148, F4A51)
Features
Clutch Type:
Hydraulic, single dry plate
Fluid Specifications
Manual Transmission Fluid:
GL-4 75W-90 or 80W-90 gear oil
Automatic Transmission Fluid:
Dexron III/Mercon compatible ATF
📐 Dimensions
Exterior
Length:
Approx. 171.1 inches (4345 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 50.2 inches (1275 mm)
Wheelbase
Wheelbase:
Approx. 98.4 inches (2500 mm)
Weights
Curb Weight:
Approx. 2,900 - 3,200 lbs (1315 - 1450 kg)
Gross Vehicle Weight Rating:
Varies by model and year
🛡️ Safety Features
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on later models
Passive Features
Seatbelts:
3-point retractable front seatbelts
Airbags:
Driver's side airbag became standard in later production years
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo cassette player with optional graphic equalizer and amplifier
Driver Assistance
Cruise Control:
Factory cruise control system (standard on some trims)
Comfort Features
Climate Control:
Manual or automatic climate control system
Power Accessories:
Power windows, power door locks, power mirrors
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months (refer to manual for specific year)
Spark Plug Replacement:
Every 30,000 miles (refer to manual for specific type)
Timing Belt Replacement:
Every 60,000 miles or 5 years (if applicable to engine variant)
Fluid Specifications
Engine Oil Type:
API SG/SH 10W-30 or 10W-40 (refer to manual for temperature range)
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Turbocharger Wear:
Common on high-mileage examples, requiring rebuild or replacement
Efi Component Failure:
Age-related failure of sensors, injectors, and fuel pump
Suspension Bushings:
Degradation and cracking of rubber bushings leading to poor handling
Rust And Corrosion:
Prone to rust in common areas like wheel arches, rocker panels, and strut towers
Electrical Gremlins:
Corroded wiring connectors, aging electrical components
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Entry:
Mitsubishi's push into the global sports car market in the early 1980s
Model Evolution
Evolution Summary:
Introduced in 1982, received styling updates and engine enhancements throughout its production life. Notable widebody variants (J-body) offered increased performance and visual aggression.
Production
Production Years:
1982-1989
Manufacturing Location:
Japan
Marketing
North American Rebadges:
Chrysler Conquest, Dodge Conquest, Plymouth Conquest
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Praised for its performance, handling, and distinctive styling by automotive journalists of the era
Historical Accolades
Performance Car Status:
Considered a pioneer in the Japanese turbocharged performance automobile genre
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