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1995-1999 Mitsubishi Eclipse Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Generation: 2nd Generation Chassis Codes: D31A, D32A, D38A Codes Product Id: MITSUBISHI-ECLIPSE-1995-1999-SRM-PDF 👋 Introduction Market Position Market Segment: Compact sports coupe/convertible market. Competitive Analysis Key Competitors: Dodge Neon, Toyota Celica, Honda Prelude, Nissan 200SX/240SX, Mazda MX-6, Ford Probe. Key Features Unique Selling Points: Available turbocharged engines (GS-T, GT), available AWD, sleek styling, customizable platform (aftermarket support). Target Audience Target Audience: Enthusiasts seeking performance, tuners, DIY mechanics, and owners requiring in-depth repair knowledge. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System, Body, Interior, HVAC, Emissions Control, Diagnostics Page Count Page Count: Estimated 1000+ pages (typical for comprehensive dealership service manuals) Manual Type Manual Type: Factory Authorized Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Detailed diagnostics, disassembly, assembly, timing belt replacement, component testing, repair procedures for all engine variants. Transmission Service: Repair and overhaul procedures for both manual and automatic transmissions, including clutch service, gear synchronization, valve body diagnostics. Drivetrain Service: Front-wheel drive (FWD) and All-wheel drive (AWD) system maintenance, CV joint replacement, differential service, driveshaft balancing. Suspension Steering: Front and rear suspension component replacement (struts, shocks, control arms, ball joints), steering rack diagnosis and repair, power steering system service. Brake System: Disc brake service (pads, rotors, calipers), rear drum brake service (if applicable), ABS system diagnostics and repair, brake fluid flush procedures. Fuel Cooling Exhaust: Fuel pump and injector testing, fuel filter replacement, radiator and coolant system maintenance, exhaust system component replacement and repair. Electrical Electronics: Wiring diagrams, component testing, starter, alternator, battery service, lighting system repair, power windows, locks, and mirror systems. Body Interior: Panel replacement, door and window seal service, interior trim removal and installation, seat mechanisms, airbag system precautions. HVAC Emissions: Air conditioning system service and recharge, heater core replacement, emission control system diagnostics (catalytic converter, EGR valve, O2 sensors). Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, fluid checks and changes, tire rotation, brake inspection. Troubleshooting Diagnostics: System-specific diagnostic flowcharts, common fault codes, symptom-based troubleshooting guides, using scan tools (OBD-I/OBD-II). Repair Overhaul: Complete engine rebuild procedures, transmission overhaul, suspension component replacement, body panel repair and replacement. Installation Replacement: Step-by-step instructions for replacing major components such as alternators, starters, fuel pumps, radiators, and suspension parts. Technical Specifications Data: Torque specifications for all fasteners, engine compression test values, fluid capacities, electrical component resistance values. Technical Depth Depth Of Coverage: Comprehensive; covers everything from basic preventative maintenance to full engine and transmission rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Searchability Searchability: Text-searchable PDF, allowing for quick access to specific topics and procedures. Interactivity Interactivity: Bookmarks for easy navigation, hyperlinked sections for quick jumps to related information. ⚙️ Engine Specifications Primary Engine Base Engine: 2.4L DOHC 4G64 Inline-4 Base Engine Hp: 140 hp @ 5500 rpm Base Engine Torque: 145 lb-ft @ 4000 rpm Performance Engine Performance Engine 1: 2.0L DOHC Turbocharged 4G63 Inline-4 (GS-T) Performance Engine 1 Hp: 210 hp @ 6000 rpm (FWD) Performance Engine 1 Torque: 214 lb-ft @ 3000 rpm (FWD) Performance Engine 2: 2.0L DOHC Turbocharged 4G63 Inline-4 AWD (GSX) Performance Engine 2 Hp: 205 hp @ 6000 rpm (AWD) Performance Engine 2 Torque: 203 lb-ft @ 3000 rpm (AWD) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: 87 Octane (4G64), 91 Octane Premium Unleaded (4G63 Turbocharged) Engine Codes Engine Code Base: 4G64 Engine Code Turbo: 4G63T 🔧 Transmission Standard Transmission Standard Gearbox Base: 5-speed manual (FWD models) Standard Gearbox Turbo: 5-speed manual (GS-T FWD), 5-speed manual (GSX AWD) Optional Transmission Optional Gearbox Base: 4-speed automatic (FWD models) Optional Gearbox Turbo: 4-speed automatic (GS-T FWD), 4-speed automatic (GSX AWD) Features AWD System: Full-time viscous coupling center differential with automatic torque biasing front and rear differentials (GSX models). 📐 Dimensions Exterior Wheelbase: 103.7 inches (2634 mm) Length: 178.5 inches (4534 mm) Width: 69.4 inches (1763 mm) Height: 50.4 inches (1280 mm) (Coupe) Weights Curb Weight Base: Approx. 3000 lbs (1361 kg) Curb Weight Turbo FWD: Approx. 3150 lbs (1429 kg) Curb Weight Turbo AWD: Approx. 3350 lbs (1519 kg) Wheel Tire Standard Wheel Size: 16-inch alloy Standard Tire Size: 205/55R16 Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4-star (1995-1997 models with driver airbag) NHTSA Passenger Front Impact: 4-star (1995-1997 models with driver airbag) Active Features ABS: Standard on GSX, optional on other trims. Passive Features Airbags: Driver and passenger airbags standard from 1995 onwards. Seatbelts: Three-point front seatbelts, height adjustable. 💡 Technology Features Infotainment Audio...
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Tipo: Car
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Sku: 396241
Coleções: ALL Mitsubishi

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1995-1999 Mitsubishi Eclipse Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Generation:
2nd Generation
Chassis Codes:
D31A, D32A, D38A
Codes
Product Id:
MITSUBISHI-ECLIPSE-1995-1999-SRM-PDF
👋 Introduction
Market Position
Market Segment:
Compact sports coupe/convertible market.
Competitive Analysis
Key Competitors:
Dodge Neon, Toyota Celica, Honda Prelude, Nissan 200SX/240SX, Mazda MX-6, Ford Probe.
Key Features
Unique Selling Points:
Available turbocharged engines (GS-T, GT), available AWD, sleek styling, customizable platform (aftermarket support).
Target Audience
Target Audience:
Enthusiasts seeking performance, tuners, DIY mechanics, and owners requiring in-depth repair knowledge.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System, Body, Interior, HVAC, Emissions Control, Diagnostics
Page Count
Page Count:
Estimated 1000+ pages (typical for comprehensive dealership service manuals)
Manual Type
Manual Type:
Factory Authorized Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed diagnostics, disassembly, assembly, timing belt replacement, component testing, repair procedures for all engine variants.
Transmission Service:
Repair and overhaul procedures for both manual and automatic transmissions, including clutch service, gear synchronization, valve body diagnostics.
Drivetrain Service:
Front-wheel drive (FWD) and All-wheel drive (AWD) system maintenance, CV joint replacement, differential service, driveshaft balancing.
Suspension Steering:
Front and rear suspension component replacement (struts, shocks, control arms, ball joints), steering rack diagnosis and repair, power steering system service.
Brake System:
Disc brake service (pads, rotors, calipers), rear drum brake service (if applicable), ABS system diagnostics and repair, brake fluid flush procedures.
Fuel Cooling Exhaust:
Fuel pump and injector testing, fuel filter replacement, radiator and coolant system maintenance, exhaust system component replacement and repair.
Electrical Electronics:
Wiring diagrams, component testing, starter, alternator, battery service, lighting system repair, power windows, locks, and mirror systems.
Body Interior:
Panel replacement, door and window seal service, interior trim removal and installation, seat mechanisms, airbag system precautions.
HVAC Emissions:
Air conditioning system service and recharge, heater core replacement, emission control system diagnostics (catalytic converter, EGR valve, O2 sensors).
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, fluid checks and changes, tire rotation, brake inspection.
Troubleshooting Diagnostics:
System-specific diagnostic flowcharts, common fault codes, symptom-based troubleshooting guides, using scan tools (OBD-I/OBD-II).
Repair Overhaul:
Complete engine rebuild procedures, transmission overhaul, suspension component replacement, body panel repair and replacement.
Installation Replacement:
Step-by-step instructions for replacing major components such as alternators, starters, fuel pumps, radiators, and suspension parts.
Technical Specifications Data:
Torque specifications for all fasteners, engine compression test values, fluid capacities, electrical component resistance values.
Technical Depth
Depth Of Coverage:
Comprehensive; covers everything from basic preventative maintenance to full engine and transmission rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Searchability
Searchability:
Text-searchable PDF, allowing for quick access to specific topics and procedures.
Interactivity
Interactivity:
Bookmarks for easy navigation, hyperlinked sections for quick jumps to related information.
⚙️ Engine Specifications
Primary Engine
Base Engine:
2.4L DOHC 4G64 Inline-4
Base Engine Hp:
140 hp @ 5500 rpm
Base Engine Torque:
145 lb-ft @ 4000 rpm
Performance Engine
Performance Engine 1:
2.0L DOHC Turbocharged 4G63 Inline-4 (GS-T)
Performance Engine 1 Hp:
210 hp @ 6000 rpm (FWD)
Performance Engine 1 Torque:
214 lb-ft @ 3000 rpm (FWD)
Performance Engine 2:
2.0L DOHC Turbocharged 4G63 Inline-4 AWD (GSX)
Performance Engine 2 Hp:
205 hp @ 6000 rpm (AWD)
Performance Engine 2 Torque:
203 lb-ft @ 3000 rpm (AWD)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane (4G64), 91 Octane Premium Unleaded (4G63 Turbocharged)
Engine Codes
Engine Code Base:
4G64
Engine Code Turbo:
4G63T
🔧 Transmission
Standard Transmission
Standard Gearbox Base:
5-speed manual (FWD models)
Standard Gearbox Turbo:
5-speed manual (GS-T FWD), 5-speed manual (GSX AWD)
Optional Transmission
Optional Gearbox Base:
4-speed automatic (FWD models)
Optional Gearbox Turbo:
4-speed automatic (GS-T FWD), 4-speed automatic (GSX AWD)
Features
AWD System:
Full-time viscous coupling center differential with automatic torque biasing front and rear differentials (GSX models).
📐 Dimensions
Exterior
Wheelbase:
103.7 inches (2634 mm)
Length:
178.5 inches (4534 mm)
Width:
69.4 inches (1763 mm)
Height:
50.4 inches (1280 mm) (Coupe)
Weights
Curb Weight Base:
Approx. 3000 lbs (1361 kg)
Curb Weight Turbo FWD:
Approx. 3150 lbs (1429 kg)
Curb Weight Turbo AWD:
Approx. 3350 lbs (1519 kg)
Wheel Tire
Standard Wheel Size:
16-inch alloy
Standard Tire Size:
205/55R16
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4-star (1995-1997 models with driver airbag)
NHTSA Passenger Front Impact:
4-star (1995-1997 models with driver airbag)
Active Features
ABS:
Standard on GSX, optional on other trims.
Passive Features
Airbags:
Driver and passenger airbags standard from 1995 onwards.
Seatbelts:
Three-point front seatbelts, height adjustable.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or optional CD player; premium sound systems available on higher trims.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
OBD Standard:
OBD-I in early models, transitioning to OBD-II in later years (manual will cover both diagnostics methods).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (whichever comes first), or 7,500 miles/6 months with synthetic oil.
Timing Belt Replacement:
Every 60,000 miles or 5 years (critical for 4G63T engines to prevent catastrophic damage).
Spark Plug Replacement:
Every 30,000 miles (standard plugs), 60,000 miles (platinum plugs).
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 recommended (check owner's manual for specific viscosity based on climate).
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 L) with filter (4G63/4G64).
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 gear oil.
Transmission Fluid Automatic:
DIA QUEEN ATF-SP II M (or equivalent Dexron III/Mercon).
Known Issues
Turbo Oil Lines:
Risk of oil starvation and turbo failure if oil lines are not maintained or replaced (common on 4G63T).
Clutch Wear:
Clutches can wear prematurely, especially in performance-oriented driving.
Rear Main Seal Leaks:
Rear main seal leaks can occur over time.
Catalytic Converter:
Can become clogged or fail, leading to performance issues.
Window Regulators:
Power window regulators can fail.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation is a Japanese multinational automotive manufacturer, tracing its roots back to 1917.
Model Evolution
First Generation:
The first generation Eclipse (1989-1994) was a joint venture with Chrysler (Eagle Talon, Plymouth Laser).
Second Generation Introduction:
The second generation Eclipse was launched for the 1995 model year, featuring a completely new design and platform.
Design Studio:
Designed in the United States by Mitsubishi's North American design studio, reflecting American styling trends.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
Production Years
Model Years Covered:
1995, 1996, 1997, 1998, 1999
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
Eclipse GSX was named to Car and Driver's 10 Best list for 1996.
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