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2004 Mitsubishi Endeavor Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Endeavor Year: 2004 Codes Platform: Mitsubishi PS platform 👋 Introduction Market Position Segment: Mid-size SUV crossover Target Audience: Families, individuals seeking versatile transportation with a focus on comfort and utility Competitive Analysis Competitors: Toyota Highlander, Honda Pilot, Ford Explorer, Nissan Murano Key Features Design: Car-like handling and ride comfort, available AWD, spacious interior Engine: Standard V6 engine offering a balance of power and efficiency for its class 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Secondary Coverage: Diagnostics, Troubleshooting, Maintenance, Component Rebuilds Page Count Estimated Pages: 1500-2500 (estimated for comprehensive dealership-level manuals) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, diagnosis, cooling, lubrication, fuel injection, ignition, exhaust Transmission: Automatic transmission service, repair, overhaul, diagnosis, fluid specifications Drivetrain: Front-wheel drive (FWD), all-wheel drive (AWD) system service, differentials, axles Suspension: Front and rear suspension components, alignment, shock absorbers, springs, bushings Brakes: Hydraulic system, ABS, EBD, brake pad/rotor replacement, caliper service, bleeding procedures Steering: Power steering system, rack and pinion, steering column, wheel alignment Electrical: Battery, charging system, starting system, lighting, wipers, horns, power accessories Bodywork: Body panel removal/installation, door mechanisms, glass, trim, bumpers HVAC: Air conditioning system diagnosis and repair, heater core, blower motor, refrigerant handling Safety Systems: Airbag system (SRS), seat belt mechanisms, diagnostic codes related to safety Diagnostics: OBD-II diagnostic trouble codes (DTCs), scan tool procedures, sensor testing Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tune-ups, spark plug replacement Repair: Component removal and installation, minor and major mechanical repairs, electrical component replacement Rebuilding: Engine rebuild, transmission overhaul, differential rebuild (detailed procedures expected) Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues Wiring Schematics: Complete electrical wiring diagrams for all vehicle systems Diagnostic Codes: Detailed explanations and P-codes, B-codes, C-codes, U-codes Technical Depth Depth: Comprehensive (dealership level), covering all aspects from routine maintenance to major component overhaul and complex diagnostics Illustrations: Detailed illustrations, diagrams, and photographs Searchability: Searchable content via keywords within the PDF 📊 Manual Specifications File Format Format: PDF Compatibility: No software installation required, compatible with all modern operating systems Bookmarks: Includes internal PDF bookmarks for easy navigation Print Quality Quality: High resolution for clear viewing and printing Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 (3.8L SOHC V6) Displacement: 3.8 Liters (3828 cc) Configuration: V6, SOHC (Single Overhead Camshaft), 12 Valves Performance Horsepower: 215 hp @ 5000 rpm Torque: 255 lb-ft @ 3750 rpm Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Recommended Octane: 87 Octane (Consult Owner's Manual for specific recommendations) Cooling System Coolant Type: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent, typically an orange ethylene glycol based coolant) Lubrication Oil Type: SAE 5W-30 Oil Capacity: Approx. 4.5 US quarts (4.3 Liters) with filter change 🔧 Transmission Standard Type: 4-speed Automatic Transmission (INVECS-II) Optional Type: N/A for 2004 model year Features Drive Modes: Sport Mode Fluid Specifications Fluid Type: DiaQueen ATF-SP II M or equivalent Dexron III/Mercon compatible fluid (verify with manual) Fluid Capacity: Approx. 8.0 US quarts (7.6 Liters) for complete fill (verify with manual) 📐 Dimensions Exterior Length: 191.7 inches (4869 mm) Width: 75.8 inches (1925 mm) Height: 67.1 inches (1704 mm) Wheelbase: 110.2 inches (2799 mm) Ground Clearance: Approx. 8.1 inches (206 mm) Weights Curb Weight FWD: Approx. 4,122 lbs (1870 kg) Curb Weight AWD: Approx. 4,343 lbs (1970 kg) Gross Vehicle Weight Rating Gvw: Approx. 5,622 lbs (2550 kg) Cargo Cargo Volume: Approx. 45.5 cu ft (behind second row) Towing Capacity: 3,500 lbs (1588 kg) (with proper towing equipment) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Driver), 5-Star (Passenger) (for 2004 model year) NHTSA Side Impact: 5-Star (Front), 5-Star (Rear) (for 2004 model year) IIHS Front Offset: Good (for 2004 model year) Active Features Traction Control: Available (TCL) Stability Control: Not commonly equipped on this model year; refer to specific vehicle ABS: Standard Anti-lock Braking System Ebd: Electronic Brake-force Distribution (Standard) Passive Features Airbags: Frontal airbags, side-impact airbags (optional on some trims), side curtain airbags (optional on some trims) Seatbelts: 3-point seatbelts for all occupants, pretensioners and load limiters for front seats 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional premium audio system with subwoofer Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard cruise control Rearview Camera: Not available for 2004 model year Connectivity Bluetooth: Not available for 2004 model year 🔧 Maintenance Service Intervals Oil Change: Every 3,750 miles or 3 months (severe service) or 7,500 miles or 6 months (normal service) - consult manual for specific details and oil type Engine Air Filter: Replace every 30,000 miles or as needed based on conditions Cabin Air Filter: Replace every...
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2004 Mitsubishi Endeavor Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Endeavor
Year:
2004
Codes
Platform:
Mitsubishi PS platform
👋 Introduction
Market Position
Segment:
Mid-size SUV crossover
Target Audience:
Families, individuals seeking versatile transportation with a focus on comfort and utility
Competitive Analysis
Competitors:
Toyota Highlander, Honda Pilot, Ford Explorer, Nissan Murano
Key Features
Design:
Car-like handling and ride comfort, available AWD, spacious interior
Engine:
Standard V6 engine offering a balance of power and efficiency for its class
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Secondary Coverage:
Diagnostics, Troubleshooting, Maintenance, Component Rebuilds
Page Count
Estimated Pages:
1500-2500 (estimated for comprehensive dealership-level manuals)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, diagnosis, cooling, lubrication, fuel injection, ignition, exhaust
Transmission:
Automatic transmission service, repair, overhaul, diagnosis, fluid specifications
Drivetrain:
Front-wheel drive (FWD), all-wheel drive (AWD) system service, differentials, axles
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs, bushings
Brakes:
Hydraulic system, ABS, EBD, brake pad/rotor replacement, caliper service, bleeding procedures
Steering:
Power steering system, rack and pinion, steering column, wheel alignment
Electrical:
Battery, charging system, starting system, lighting, wipers, horns, power accessories
Bodywork:
Body panel removal/installation, door mechanisms, glass, trim, bumpers
HVAC:
Air conditioning system diagnosis and repair, heater core, blower motor, refrigerant handling
Safety Systems:
Airbag system (SRS), seat belt mechanisms, diagnostic codes related to safety
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), scan tool procedures, sensor testing
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tune-ups, spark plug replacement
Repair:
Component removal and installation, minor and major mechanical repairs, electrical component replacement
Rebuilding:
Engine rebuild, transmission overhaul, differential rebuild (detailed procedures expected)
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues
Wiring Schematics:
Complete electrical wiring diagrams for all vehicle systems
Diagnostic Codes:
Detailed explanations and P-codes, B-codes, C-codes, U-codes
Technical Depth
Depth:
Comprehensive (dealership level), covering all aspects from routine maintenance to major component overhaul and complex diagnostics
Illustrations:
Detailed illustrations, diagrams, and photographs
Searchability:
Searchable content via keywords within the PDF
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
No software installation required, compatible with all modern operating systems
Bookmarks:
Includes internal PDF bookmarks for easy navigation
Print Quality
Quality:
High resolution for clear viewing and printing
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72 (3.8L SOHC V6)
Displacement:
3.8 Liters (3828 cc)
Configuration:
V6, SOHC (Single Overhead Camshaft), 12 Valves
Performance
Horsepower:
215 hp @ 5000 rpm
Torque:
255 lb-ft @ 3750 rpm
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Recommended Octane:
87 Octane (Consult Owner's Manual for specific recommendations)
Cooling System
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent, typically an orange ethylene glycol based coolant)
Lubrication
Oil Type:
SAE 5W-30
Oil Capacity:
Approx. 4.5 US quarts (4.3 Liters) with filter change
🔧 Transmission
Standard
Type:
4-speed Automatic Transmission (INVECS-II)
Optional
Type:
N/A for 2004 model year
Features
Drive Modes:
Sport Mode
Fluid Specifications
Fluid Type:
DiaQueen ATF-SP II M or equivalent Dexron III/Mercon compatible fluid (verify with manual)
Fluid Capacity:
Approx. 8.0 US quarts (7.6 Liters) for complete fill (verify with manual)
📐 Dimensions
Exterior
Length:
191.7 inches (4869 mm)
Width:
75.8 inches (1925 mm)
Height:
67.1 inches (1704 mm)
Wheelbase:
110.2 inches (2799 mm)
Ground Clearance:
Approx. 8.1 inches (206 mm)
Weights
Curb Weight FWD:
Approx. 4,122 lbs (1870 kg)
Curb Weight AWD:
Approx. 4,343 lbs (1970 kg)
Gross Vehicle Weight Rating Gvw:
Approx. 5,622 lbs (2550 kg)
Cargo
Cargo Volume:
Approx. 45.5 cu ft (behind second row)
Towing Capacity:
3,500 lbs (1588 kg) (with proper towing equipment)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver), 5-Star (Passenger) (for 2004 model year)
NHTSA Side Impact:
5-Star (Front), 5-Star (Rear) (for 2004 model year)
IIHS Front Offset:
Good (for 2004 model year)
Active Features
Traction Control:
Available (TCL)
Stability Control:
Not commonly equipped on this model year; refer to specific vehicle
ABS:
Standard Anti-lock Braking System
Ebd:
Electronic Brake-force Distribution (Standard)
Passive Features
Airbags:
Frontal airbags, side-impact airbags (optional on some trims), side curtain airbags (optional on some trims)
Seatbelts:
3-point seatbelts for all occupants, pretensioners and load limiters for front seats
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio system with subwoofer
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control
Rearview Camera:
Not available for 2004 model year
Connectivity
Bluetooth:
Not available for 2004 model year
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles or 3 months (severe service) or 7,500 miles or 6 months (normal service) - consult manual for specific details and oil type
Engine Air Filter:
Replace every 30,000 miles or as needed based on conditions
Cabin Air Filter:
Replace every 15,000 miles or 12 months
Spark Plugs:
Replace every 100,000 miles (if equipped with iridium or platinum plugs, consult manual)
Transmission Fluid:
Inspect every 30,000 miles; change every 60,000 miles or as per severe service schedule
Coolant Flush:
First flush at 100,000 miles, then every 50,000 miles thereafter (using DiaQueen Super Long Life Coolant)
Fluid Specifications
Power Steering Fluid:
Dexron III/Mercon compatible ATF or specific Mitsubishi power steering fluid
Brake Fluid:
DOT 3
Known Issues
Transmission Slipping:
Some models may experience transmission slipping or delayed engagement; often related to fluid condition or internal wear.
Engine Mounts:
Worn engine mounts can lead to excessive vibration.
Cv Axle Boots:
Torn CV axle boots can lead to joint failure if not addressed promptly.
Rear Suspension Noise:
Occasionally reported rear suspension noise, potentially from bushings or shocks.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Japanese automaker with a long history in automotive manufacturing, known for innovation and rally heritage
Model Evolution
First Generation:
Launched for the 2001 model year, based on the Mitsubishi PS platform shared with the Mitsubishi Montero Sport
2004 Updates:
Minor updates for 2004, including potential feature packaging changes; the core platform and powertrain remained consistent from its introduction.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
Production Years:
2001-2006
🏆 Awards & Recognition
Recognitions
Safety Awards:
Recipient of 5-star frontal and side-impact crash test ratings from NHTSA for multiple model years, including 2004.
Ratings
Consumer Reports:
Varies by model year and specific components; manual provides data to address potential issues.
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