🏷️ Basic Information Identification Make: Mitsubishi Model: FD100N1, FD120N1, FD130N1, FD150AN1, FD160AN1 Vehicle Type: Diesel Forklift Truck Codes Product Code: Not specified in provided information 👋 Introduction Market Position Market Segment: Heavy-duty industrial forklifts for demanding material handling applications. Competitive Analysis Competitors: Competes with other major forklift manufacturers such as Toyota, Komatsu, Caterpillar, Hyster, and Yale in the diesel-powered sector. Key Features Durability: Known for robust construction and reliability in tough environments. Performance: Designed for high lift capacities and efficient operation. Operator Comfort: Ergonomically designed operator stations to reduce fatigue. 📋 Manual Details Coverage Areas Operational Instructions: Detailed procedures for safe and efficient operation of the forklift. Maintenance Instructions: Comprehensive guide for routine maintenance and servicing. Technical Specifications: Inclusion of critical performance and dimensional data. Troubleshooting Guidance: Information to diagnose and resolve common issues. Page Count Page Count: Not specified in provided information Manual Type Manual Type: Operating and Maintenance Instructions Language Language: English (presumed based on product description) Format Format: Illustrated Factory Manual 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain (axles, driveshafts). Hydraulic System: Lift, tilt, side-shift functions, pump, valves, cylinders, fluid specifications. Electrical System: Battery, charging system, starter, lighting, instrument panel, wiring diagrams, circuit protection. Braking System: Service brakes, parking brake, components, hydraulic circuits. Steering System: Components, operation, maintenance. Chassis And Frame: Frame structure, mast assembly, counterweight, bodywork. Operator Station: Controls, seating, safety features, instrumentation. Procedures Included Pre Operation Checks: Daily inspection procedures before use. Safe Operation: Guidelines for loading, unloading, traveling, and maneuvering. Routine Maintenance: Lubrication, filter changes, fluid level checks, adjustments. Scheduled Maintenance: Preventative maintenance tasks at specified intervals. Troubleshooting: Diagnostic charts for identifying and rectifying faults. Component Replacement: Instructions for replacing common wear items and parts. Adjustment Procedures: Calibration and adjustment of various systems (e.g., brakes, hydraulics). Technical Depth Depth: Comprehensive: Covers operation, basic maintenance, and intermediate repairs. Includes detailed diagrams and troubleshooting. 📊 Manual Specifications File Format File Format Details: Original factory manual, likely printed format with high-quality images and diagrams. Digital formats (PDF) may exist if scanned. Print Quality Print Quality: High quality, with clear illustrations and schematics. Binding Type Binding Type: Likely bound (stapled, stitched, or perfect bound) for durability in a workshop environment. Paper Type Paper Type: Durable paper stock suitable for industrial use. ⚙️ Engine Specifications Primary Engine Engine Make: Mitsubishi (or a prominent industrial diesel engine supplier) Engine Type: Diesel Engine Displacement: Specific displacement varies by model and engine option, typically in the 2.0L to 3.5L range for this class of forklift. Engine Power Output: Specific horsepower and torque figures vary by model; refer to specific model documentation for exact ratings. Fuel System Fuel Type: Diesel Fuel Fuel Injection: Likely direct injection, common for modern diesel engines. Fluid Specifications Engine Oil Type: Typically SAE 15W-40 API CI-4 or higher, or as specified by Mitsubishi for the particular engine. Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water. 🔧 Transmission Standard Transmission Type: Automatic Transmission (Torque Converter Type) Optional Optional Transmission: Not typically offered as an option for forklifts of this type; standard automatic is the norm. Features Transmission Features: Smooth power delivery, load-sensing capabilities, operator-selectable modes for efficiency or power. Fluid Specifications Transmission Fluid Type: Mitsubishi ATF (Automatic Transmission Fluid) or equivalent DEXRON III/MERCON equivalent, or as specified by Mitsubishi. 📐 Dimensions Exterior Lift Capacity Range: 10,000 lbs (FD100N1) to 16,000 lbs (FD160AN1) (approximately, exact figures vary by specific model and configuration). Mast Height Lower: Varies significantly by mast type (e.g., duplex, triplex) and lowered configuration. Mast Height Raised: Varies significantly by mast type and lift height, often exceeding 4-6 meters (13-20 feet). Weights Operating Weight: Substantial, typically in the range of 8,000 kg to 12,000 kg (17,600 lbs to 26,400 lbs) depending on model and configuration. Load Center: Standard load center for this class is typically 600 mm (24 inches), but can be specified otherwise. 🛡️ Safety Features Ratings Safety Standards: Designed to meet or exceed relevant industry safety standards (e.g., ANSI/ITSDF B56.1 in the US, ISO standards). Active Features Operator Presence System: Standard feature to prevent hydraulic functions and travel when operator is not seated. Parking Brake Interlock: Prevents operation if the parking brake is engaged. Passive Features Overhead Guard: Standard protective structure for the operator. Forks And Mast Protection: Load backrest and mast-mounted guards to prevent falling loads. Seatbelt: Standard safety restraint for the operator. 💡 Technology Features Infotainment Infotainment System: Basic; typically limited to operational indicators and warning lights on the instrument panel. No advanced infotainment features. Driver Assistance Driver Assistance Features: Limited to operational aids like integrated lighting and audible alarms. No electronic driver-assistance systems like adaptive cruise control. Connectivity Connectivity Options: None; designed for standalone industrial operation. 🔧 Maintenance Service Intervals Daily Checks: Fluid levels (engine oil, hydraulic oil, coolant, brake fluid), tire condition, forks,...
Engine oil and filter change, check/clean air filter, inspect battery, check drive axle oil level.
250 Hour Service:
All 50-hour items plus: change hydraulic filter, change transmission fluid filter, inspect and lubricate mast channels, check fan belt tension, inspect brake system.
500 Hour Service:
All 250-hour items plus: change engine coolant, inspect fuel filter, check all electrical connections, inspect drive axle.
Annual Service:
Comprehensive inspection including: engine tune-up, hydraulic system flush and filter change, brake system overhaul, electrical system check, mast lubrication and inspection, safety device calibration.
Fluid Specifications
Hydraulic Fluid Type:
ISO VG 32 or VG 46 hydraulic oil, or as specified by Mitsubishi for the particular operating temperature range.
Engine Oil Capacity:
Typically 8-12 liters, consult manual for exact capacity for specific engine.
Hydraulic Oil Capacity:
Typically 15-25 liters, consult manual for exact capacity.
Overheating due to clogged radiator fins, transmission shifting issues if fluid is low or contaminated, starting problems due to battery or starter issues.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Mitsubishi Heavy Industries (MHI) has a long history in industrial machinery manufacturing, including material handling equipment.
Model Evolution
Series Designation:
The 'N1' and 'AN1' series represent specific generations or updates of Mitsubishi's heavy-duty diesel forklift line, indicating advancements in design, performance, and emissions control.
Production
Production Period:
Specific production years for these N1/AN1 series models would need to be confirmed, but generally fall within the late 1990s to early 2000s, or later depending on regional market introduction.
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