🏷️ Basic Information Identification Make: Mitsubishi Model: Diesel Forklift Truck Covered Models: FD100NZ, FD120NZ, FD135NZ, FD150ANZ Codes Fd100Nz Serial Range: F15DE-60001-up Fd120Nz Serial Range: F15DE-60001-up Fd135Nz Serial Range: F15DE-60001-up Fd150Anz Serial Range: F24BE-60001-up 👋 Introduction Market Position Application: Industrial Material Handling Equipment Key Features Purpose: To provide comprehensive operational, maintenance, and repair instructions for Mitsubishi Diesel Forklift Trucks. Value Proposition: Original factory manual with detailed technical data, troubleshooting, and repair procedures. Competitive Analysis Value For Technicians: Essential for professional forklift technicians and maintenance personnel needing detailed, accurate repair information. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Manual Scope: Comprehensive coverage of operation, maintenance, and repair for specified Mitsubishi Diesel Forklift Truck models. Page Count Total Pages: 551 Manual Type Type: Original Illustrated Factory Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Cooling System: Radiator, Intercooler, Fan Belt, Antifreeze, Cooling Water Electrical System: Chassis Electrical Devices, Wiring Outline, Relay Box, Console Box, Meter Panel, Side Panel, Key Switch, Combination Switch, Fuse Box, Battery, Alternator Charging System, Starter System, Gauges, Lighting System, Alarm Unit Controllers: System Configuration, Color Coding, Controller External View, Service Tool Functions, Input/Output Monitor, Fault Status, Fault History, Error Code List, VCM-3, MP Communication, Lift Lever, Tilt Lever, Attachment Levers, Shift Lever, Vehicle Speed Sensor, Solenoids (Lift, Tilt, Attachment, Transmission, Unload), VCM3-OP Tilting System: Hand Pump, Tiltable Cylinder, Hydraulic Latch, Fluid Filling, Bleeding, Hydraulic Circuit Schematic Power Train: Engine and Transmission Unit Removal/Installation, Engine Control Cables, Harnesses, Pipes and Hoses, Oils, Cooling Water Transmission: 3-Speed Powershift Transmission, Torque Converter, Power Flow (Forward/Reverse), Control Valve, Main Regulator Valve, Hydraulic Circuit, Automatic Shift Mechanism, Stall Speed, Oil Pressure, Acceleration Test Front Axle: Front Wheels, Front Axle, Reduction Differential, Hub Reduction, Wheel Brake, Parking Brake Rear Axle: Rear Wheel, Rear Axle, Power Steering Cylinder, Turning Radius Brake System: Wheel Brake System, Air Governor, Relay Valve, Brake Control Valve, Air Master, Parking Brake System, Parking Brake Lever, Air Dryer, Brake Pedal, Bleeding Procedure Steering System: Steering System Components, Steering Valve, Tilt Lock Lever Hydraulic System: Hydraulic Line, Hydraulic Tank, Priority Valve, Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, Gear Pump, Hydraulic Oil, Relief Valve, Vertical Drift Test, Tilt Drift Test Masts And Forks: Mast, Lift Bracket, Mast Assembly, Forks Fork Positioner: Fork Positioner (Simultaneous/Independent Move), Fork Positioner Cylinder, Fork Blade General Information: Model View, Applicable Truck Model, Serial Number Locations, Technical Data (Dimensions, Performance) Procedures Included Maintenance: Periodic Maintenance, Lubrication Instructions, Maintenance Schedule, Fluid Specifications, Tightening Torques Disassembly Reassembly: Step-by-step procedures for all major components and systems Inspection Correction: Detailed guidance on inspecting and correcting worn or damaged parts Troubleshooting: Comprehensive troubleshooting guides for common and specific issues across all systems Diagnostics: Diagnostic procedures, error code analysis, and service tool usage Removal Installation: Covers removal and installation procedures for major components such as engine, transmission, axles, masts, and hydraulic components. Technical Depth Depth: Comprehensive: Covers routine maintenance, component-level repair, complete overhaul, and advanced diagnostics. Diagnostic Tools: Instructions for using 'Service Tool Functions' with VCM-3 and VCM3-OP, indicating advanced diagnostic capabilities. 📊 Manual Specifications File Format Digital Format: PDF Digital Enhancements: Printable, Searchable Text, Bookmarks Print Quality Printability: Printable without restrictions Searchability Text Search: Searchable Text Navigation Navigation Features: Bookmarks included for easy navigation Content Quality Visuals: High quality images, circuit diagrams ⚙️ Engine Specifications Primary Engine Fuel Type: Diesel Performance Specifications: Technical Data for Dimensions and Performance available in Chapter 1. Engine model details not explicitly stated but implied by serial number prefixes (F15DE, F24BE). Fuel System Components: Details on fuel system components are not explicitly listed in the TOC but are implied to be covered within broader engine sections. Maintenance: Implied coverage of fuel filter replacement and system checks within engine repair sections. 🔧 Transmission Standard Type: 3-Speed Powershift Transmission Features Control System: Automatic 3-Speed Shift Mechanism, Torque Converter Drive Control Torque Converter: Detailed procedures for disassembly, inspection, correction, and reassembly of the torque converter. Maintenance Adjustments: Brake Pedal and Inching Pedal Adjustment, Oil Pressure Measurement, Stall Speed Measurement Testing: Includes tests like 10 m (33 ft) Acceleration Test and testing of automatic transmission functions. 📐 Dimensions Weights Major Devices: Weight of Major Devices available in Chapter 15 Components: Weight of Major Devices listed for component handling and lifting during service. Exterior Specifications: Dimensions listed in Chapter 1: General Information (Section 1.4.1) 🛡️ Safety Features Passive Features Components: Brake System, Parking Brake, Steering System Active Features Braking Systems: Detailed coverage of wheel brakes, parking brake, and air brake system components, including adjustments and bleeding. 💡 Technology Features Driver Assistance Controller Features: Advanced controller functions including input/output monitoring, fault status, and history logs via service tools. Lever Sensors: Detailed troubleshooting for lift, tilt, and attachment levers, including neutral errors. Diagnostics Error Codes: Comprehensive list of error codes (F01-F97) for controller diagnostics. 🔧...
Instructions for using 'Service Tool Functions' with VCM-3 and VCM3-OP, indicating advanced diagnostic capabilities.
📊 Manual Specifications
File Format
Digital Format:
PDF
Digital Enhancements:
Printable, Searchable Text, Bookmarks
Print Quality
Printability:
Printable without restrictions
Searchability
Text Search:
Searchable Text
Navigation
Navigation Features:
Bookmarks included for easy navigation
Content Quality
Visuals:
High quality images, circuit diagrams
⚙️ Engine Specifications
Primary Engine
Fuel Type:
Diesel
Performance
Specifications:
Technical Data for Dimensions and Performance available in Chapter 1. Engine model details not explicitly stated but implied by serial number prefixes (F15DE, F24BE).
Fuel System
Components:
Details on fuel system components are not explicitly listed in the TOC but are implied to be covered within broader engine sections.
Maintenance:
Implied coverage of fuel filter replacement and system checks within engine repair sections.
🔧 Transmission
Standard
Type:
3-Speed Powershift Transmission
Features
Control System:
Automatic 3-Speed Shift Mechanism, Torque Converter Drive Control
Torque Converter:
Detailed procedures for disassembly, inspection, correction, and reassembly of the torque converter.