🏷️ Basic Information Identification Make: Mitsubishi Forklift Truck Model: FD20HS, FD25HS, FD30HS, FG20S, FG25S, FG30S Model Designations: FD-Series (Diesel), FG-Series (LPG/Gasoline Dual Fuel) Serial Number Ranges Fd20Hs: CF50-10011-up Serial Number Ranges Fd25Hs: CF50-50011-up Serial Number Ranges Fd30Hs: CF51-10011-up Serial Number Ranges Fg20S: CF54-10011-up Serial Number Ranges Fg25S: CF54-50011-up Serial Number Ranges Fg30S: CF55-10011-up 👋 Introduction Market Position Product Type: Industrial Material Handling Equipment Brand Reputation: Mitsubishi Forklift Trucks are known for their durability, reliability, and performance in demanding industrial environments. Competitive Analysis Competitors: Competes with other major forklift manufacturers such as Toyota, Hyster, Yale, Komatsu, and Caterpillar in the internal combustion engine forklift market. Key Features Manual Value Proposition: Provides essential operational guidance, safety protocols, and routine maintenance schedules necessary for maximizing the lifespan and efficiency of the forklift. Target Audience: Forklift operators, maintenance technicians, fleet managers, and warehouse supervisors. 📋 Manual Details Coverage Areas Primary Coverage: Operating, Maintenance, and Troubleshooting for Mitsubishi FD/FG-Series Forklift Trucks Specific Models Covered: FD20HS, FD25HS, FD30HS, FG20S, FG25S, FG30S Page Count Total Pages: 192 Manual Type Type: Original Illustrated Factory Operating and Maintenance Instructions Language Language: English Format Format: PDF Digital Features: Printable without restrictions, Searchable Text, Bookmarks 📖 Manual Coverage Systems Covered Safety: Comprehensive safety rules, decal locations and descriptions, tipover prevention and survival, operator precautions, LP-Gas safety Vehicle Identification: Serial number plate, capacity plate, model views Controls Operation: Driving switches, controls (direction lever, turn signal, key switch, steering tilt, inching pedal), meter panel (warning lights, indicators, display), operating controls (lift, tilt levers), operator seat features, seat belt, engine hood, drawbar pin (option) Stability And Handling: Forklift truck stability principles, center of gravity, capacity, load center, tipover avoidance, tipover survival, stacking methods, load handling techniques, fork spread adjustment Fueling: Refueling procedures for gasoline, diesel, and LP-Gas equipped trucks, dual-fuel changeover instructions Engine Operation: Starting procedures (gasoline, LP-Gas, diesel), engine won't start troubleshooting (flooded engine, long idle), after starting procedures, before moving, engine break-in Driving And Steering: Forklift truck operation, changing speed, changing direction, operating techniques, steering, inching Stopping And Parking: Stopping procedures, parking procedures Grade Operation: Working on grades, normal travel position, traveling on a grade, stopping on a grade, starting on a grade Storage: End of shift storage, long-term storage (within 3 months, exceeding 3 months) Transportation: Loading and shipping, lifting and tiedown information Special Situations: Care in cold weather (fuels, lubricants, battery, coolant), care in hot weather (fuels, lubricants, battery, coolant), severe dust/lint conditions (air cleaner, engine oil, hydraulic oil, hydraulic filters) Troubleshooting: Tire blowouts, changing tires, stalled engine, warning lamp identification, LP-Gas equipment issues, starting with jumper cables, lamp and fuse checks, directional control issues, mast movement problems Maintenance Schedule: Detailed schedules based on service hours/days/weeks/months/years: Every 10 hours/daily, Every 50 hours/weekly, Every 200 hours/1 month, Every 500 hours/3 months, Every 1000 hours/6 months, Every 2000 hours/1 year Preventive Maintenance Checks: Daily (pre-start) checks: Fuel cap, tires, wheel nuts, tire pressure, lamps, assist grip, overhead guard, mast, forks, load backrest, lift chains, lift bracket, cylinders, battery, coolant, engine oil, fan, transmission, wiring, hydraulic oil, seat, steering, horn, brakes, pedals, seat belt, fuel level, meter panel, engine condition, mast strips, clutch. Also checks for leaks and faulty operation. Specific Maintenance Tasks: Brake hoses/pipes, fan/alternator belts, hydraulic hoses/pipes, air cleaner element, radiator cap/hose, alternator, starter, cylinder head bolts, intake/exhaust valves, engine oil, chassis bolts/nuts, fuel filters (diesel, gasoline, LP-Gas), hydraulic tank return filter, mast support, king pins, tie rod pins, differential, vaporizer, spark plugs, rear axle mounting bushes, radiator fins, engine idle speed, transmission service, brake fluid, engine coolant, hydraulic oil. Service Data: Fuel specifications (gasoline, diesel, LP-Gas), coolant specifications, recommended fuels and oils, standard model specifications, refill capacities, forklift truck weights Parts And Service: Importance of genuine parts, instructions for ordering parts, service registration Procedures Included Operation: Step-by-step instructions for daily operation, starting, stopping, traveling, loading, unloading, and special condition operation. Maintenance: Detailed preventive maintenance schedules and specific maintenance tasks for all major systems. Troubleshooting: Diagnostic guides for common operational problems and component failures. Safety Training: Essential safety rules, warnings, and procedures for safe forklift operation. Refueling And Fuel Management: Correct procedures for refueling all engine types and managing fuel changeover for dual-fuel models. Storage And Transport: Guidelines for proper storage and safe transportation of the forklift. Technical Depth Depth: Comprehensive coverage from basic operation and daily checks to detailed maintenance schedules, troubleshooting, and fluid/specification data. Diagnostic Capability: Provides information to diagnose and address common malfunctions, though detailed component-level repair procedures are implied rather than explicitly detailed as a full service manual. Repair Level: Focuses on maintenance and operational troubleshooting; advanced mechanical or electrical repair procedures may require a separate workshop manual. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text included Printability: Printable without restrictions Print Quality Image Quality: High quality images Diagram Quality: Circuit diagrams included Binding Type...