🏷️ Basic Information Identification Make: Mitsubishi Model: FD35A Forklift Trucks Product Type: Workshop Service Manual Codes Model Code: FD35A 👋 Introduction Market Position Segment: Industrial forklifts, specifically pneumatic tire models for general material handling. Competitive Analysis Competitors: Competes with similar capacity forklifts from brands like Toyota, Komatsu, Hyster, Yale, and Caterpillar. Key Features Durability: Known for robust construction and reliability in demanding industrial environments. Operator Comfort: Designed with operator ergonomics and safety in mind. Manual Benefit Purpose: Essential for technicians, mechanics, and maintenance personnel responsible for servicing and repairing the Mitsubishi FD35A forklift. 📋 Manual Details Coverage Areas Major Systems: Engine, Drivetrain, Hydraulics, Electrical, Chassis, Operator Station Repair Focus: Comprehensive repair and troubleshooting procedures Page Count Estimated Pages: Refer to specific product listing for exact page count, typically 500+ pages for comprehensive workshop manuals. Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostic, repair, and overhaul procedures for Mitsubishi diesel engines (specific model dependent, e.g., S4S-DT or similar). Drivetrain: Torque converter, transmission (automatic/powershift), drive axle, differentials, and drive shafts. Hydraulics: Hydraulic pump, control valves, cylinders (lift, tilt, side-shift), hoses, and hydraulic fluid system troubleshooting and repair. Electrical: Wiring diagrams, starter system, charging system, ignition system (if applicable), lighting, instrumentation, and troubleshooting. Chassis: Frame, steering system, braking system (service and parking brake), mast assembly (lift mechanism, chains, rollers), and wheels. Operator Station: Operator controls, seat, overhead guard, instrument panel, and safety features. Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid checks and changes, filter replacements, and general upkeep. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon faults and malfunctions. Repair: Step-by-step instructions for disassembly, inspection, repair, reassembly, and adjustment of all major components. Specifications: Torque specifications, clearances, fluid capacities, pressure readings, and other critical data. Diagnostics: Fault code interpretation (if applicable), testing procedures for electrical and hydraulic components. Technical Depth Depth: Comprehensive, covering from basic preventative maintenance to complete unit overhauls and advanced diagnostics. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Typically searchable text for quick information retrieval. Print Quality Quality: High-resolution scans, ensuring clear diagrams and text for printing. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Family: Likely Mitsubishi 4-cylinder diesel engine (e.g., S4S-DT or similar industrial variant). Performance Displacement Cc: Typically around 3.3 Liters (specific to engine variant). Horsepower Hp: Approximate HP range of 50-70 HP (specific to engine variant and rating). Torque Nm: Torque figures vary by engine model, often in the 150-200 Nm range. Fuel System Injection Type: Direct Injection, turbocharged (if 'T' designation is present). Fuel Type: Diesel Cooling System Type: Liquid-cooled (water-cooled) Lubrication System Oil Capacity Liters: Refer to manual for specific oil capacity, typically 6-8 liters. 🔧 Transmission Standard Type: Automatic/Powershift transmission Gears: Typically 2-speed forward, 2-speed reverse, or similar configuration. Features Control Type: Mechanical or electronic control levers. Fluid Specifications Transmission Fluid Type: Refer to manual; typically Automatic Transmission Fluid (ATF) like Dexron III/Mercon or equivalent. Fluid Capacity Liters Capacity: Refer to manual for specific capacity, usually 8-12 liters. 📐 Dimensions Exterior Lift Capacity Kg: 3500 kg (7716 lbs) at 500mm load center Mast Height Lowered Mm: Varies by mast type (e.g., 2-stage, 3-stage); typical ~2200 mm. Mast Height Lifted Mm: Varies by mast type; typically 3000 mm to 6000 mm. Fork Length Mm: Standard 1070 mm or 1220 mm. Weights Operating Weight Kg: Approximately 4500-5000 kg (dependent on configuration and attachments). 🛡️ Safety Features Ratings Certification Standards: Adheres to relevant ANSI/ITSDF, ISO, and OSHA safety standards for industrial forklifts. Active Features Braking System: Hydraulically actuated internal expanding shoes or wet disc brakes (manual will specify). Parking Brake: Mechanical parking brake. Passive Features Operator Protection: Integral overhead guard (OHG), seatbelt, and operator restraint system. Stability: Designed for stability under load and operation as per load charts. 💡 Technology Features Infotainment Features: Basic instrument cluster including fuel gauge, temperature gauge, hour meter, and warning lights. Not typically equipped with advanced infotainment systems. Driver Assistance Features: Limited to standard operational controls, safety interlocks, and warning indicators. Advanced driver assistance systems are not standard. Connectivity Features: None. Designed for functional operation rather than networked connectivity. 🔧 Maintenance Service Intervals Daily Checks: Visual inspection, fluid levels, tire condition, safety devices, horn, lights. Monthly Checks: Brake system check, hydraulic system check, engine oil level check. 500 Hour Service: Engine oil and filter change, transmission fluid check, hydraulic oil filter replacement, air filter check/replacement, fuel filter replacement. 1000 Hour Service: Includes 500-hour items plus detailed inspection of hydraulics, brakes, steering, drive axle, and engine tune-up. Fluid Specifications Engine Oil Type: Refer to manual; typically SAE 15W-40 API CF or CH-4 rated heavy-duty diesel engine oil. Hydraulic Oil Type: Refer to manual; typically ISO VG...