🏷️ Basic Information Identification Make: Mitsubishi Model: FG25 Forklift Truck Product Type: Full Service Repair Manual 👋 Introduction Market Position Industry Segment: Material Handling Equipment - Internal Combustion Counterbalance Forklifts. Target Audience: Forklift technicians, maintenance departments, fleet managers, owner-operators. Competitive Analysis Competitors: Toyota, Hyster, Yale, Komatsu, Caterpillar, Crown (in terms of forklift manufacturing and service documentation). Key Features Manual Value Proposition: Provides in-depth technical knowledge to perform all necessary repairs and maintenance, reducing reliance on external service providers and minimizing downtime. Documentation Style: Likely includes detailed diagrams, exploded views, specifications, and step-by-step instructions, typical of factory-authorized service manuals. 📋 Manual Details Coverage Areas Manual Type: Comprehensive Service and Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: Variable (typically 500+ pages for comprehensive forklift manuals) 📖 Manual Coverage Systems Covered Engine: Engine overhaul, component diagnostics, fuel system, ignition system, cooling system, lubrication system, exhaust system, emission controls. Transmission: Automatic transmission (if applicable), hydrostatic transmission (if applicable), torque converter, drive axles, differentials, lubrication, adjustments, repairs. Hydraulics: Hydraulic pump, control valves, cylinders, hoses, fittings, hydraulic fluid specifications, troubleshooting, repairs, system pressure checks. Mast And Forks: Mast assembly, lift cylinders, tilt cylinders, chains, rollers, fork carriage, hydraulic hoses, lubrication, inspection, maintenance, replacement procedures. Electrical System: Battery, starter, alternator, ignition system, lighting, sensors, wiring diagrams, fuses, relays, diagnostics, common electrical faults. Brakes: Brake system components (drum, disc, hydraulic, mechanical), brake fluid, adjustments, bleeding, component replacement, parking brake. Steering: Steering system components, hydraulic steering, power steering pump, steering linkage, adjustments, repairs. Chassis And Frame: Frame inspection, welds, structural integrity, counterweight, attachments. Operator Station: Seat, controls, dashboard, gauges, overhead guard, safety features, ergonomics. Procedures Included Routine Maintenance: Oil change intervals, filter replacements (oil, fuel, air, hydraulic), lubrication points, tire pressure, battery maintenance, visual inspections. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common issues and their solutions, error code interpretation. Rebuilding And Overhaul: Detailed step-by-step procedures for engine rebuild, transmission overhaul, hydraulic component rebuilding, mast and fork assembly overhaul. Component Replacement: Instructions for replacing major components such as engine, transmission, hydraulic pump, cylinders, mast sections, wheels, and tires. Adjustments: Brake adjustments, clutch adjustments (if applicable), parking brake adjustments, hydraulic pressure adjustments, linkage adjustments. Technical Depth Depth Level: Comprehensive: Covers everything from basic operator checks and routine maintenance to advanced diagnostics, component rebuilding, and complete unit overhauls. Diagnostic Tools: Mentions necessary tools for diagnostics, torque specifications for all fasteners, clearance measurements, and pressure testing procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, enabling quick access to specific information. Print Quality: Designed for clear printing of text and diagrams. Binding Type Binding For Digital: N/A (Digital Download) Paper Type Recommended Print Medium: Standard printer paper for home or workshop printing. ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (Gasoline/LPG or Diesel - Specifics depend on FG25 variant, likely a reputable industrial engine manufacturer). Fuel Type: Likely Gasoline/LPG for FG25 designation, but Diesel variants may exist. Performance Displacement: Typically in the 2.0L - 3.0L range for this class of forklift, e.g., 2.0L or 2.4L industrial gasoline engines. Horsepower: Estimated 40-60 HP, depending on specific engine model and tuning for industrial applications. Torque: Sufficient torque for lifting and maneuvering loads up to its rated capacity, typically in the 100-150 lb-ft range. Fuel System Fuel Delivery: Carbureted or Fuel Injection (EFI), depending on the specific engine variant and year. Ignition System: Electronic Ignition (distributorless or distributor-based). Cooling System: Water-cooled, typically with a radiator, fan, and thermostat. Maintenance Oil Type: Specific industrial engine oil grade, e.g., SAE 30 or 10W-30, as per manual's recommendation. Oil Capacity: Typically 4-6 quarts, exact capacity specified in manual. 🔧 Transmission Standard Transmission Type: Likely a Powershift transmission or a robust automatic transmission designed for heavy-duty industrial use. Transmission Fluid: Dedicated automatic transmission fluid (ATF) or a specific industrial transmission oil, as per manual specification. Features Torque Converter: Standard feature for smooth engagement and load handling. Drive Axle: Heavy-duty drive axle with integrated differential. 📐 Dimensions Exterior Lift Capacity: Approximately 5000 lbs (2500 kg) at a standard 24-inch load center. Mast Height Lowered: Variable, but typically in the range of 80-90 inches for a standard 3-stage mast. Mast Height Raised: Variable depending on mast type (duplex, triplex), typically 180-240 inches for standard configurations. Fork Length: Standard 42 inches or 48 inches. Weights Operating Weight: Typically in the range of 8,000 - 10,000 lbs, depending on configuration and attachments. Tire Type: Pneumatic or Solid/Cushion tires, depending on application environment (indoor/outdoor, surface condition). 🛡️ Safety Features Ratings Design Standards: Adheres to ANSI/ASME B56.1 safety standards for powered industrial trucks. Active Features Operator Presence System: Likely includes an operator presence system (OPS) that disengages the drive and hydraulic functions if the operator leaves the seat. Parking Brake: Integral parking brake for secure immobilization. Passive Features Overhead Guard: Standard overhead guard to protect the operator...