🏷️ Basic Information Identification Make: Mitsubishi Model: FG30 Type: Forklift Truck Product Category: Service Manual Codes Model Code: FG30 👋 Introduction Market Position Application: Designed for demanding industrial and warehouse environments Competitive Analysis Segment: 3-ton class pneumatic tire forklift Key Features Durability: Known for robust construction and reliability in tough conditions Operator Comfort: Focus on ergonomic design for operator efficiency and comfort Serviceability: Designed for ease of access to major components for maintenance and repair 📋 Manual Details Coverage Areas Primary Coverage: Repair and Service Intended Audience: Professional Technicians Page Count Estimated Pages: 300-500 Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for gasoline/LPG engines Powertrain: Transmission (torque converter, gearbox), drive axle, and driveshaft Hydraulic System: Pump, valves, cylinders (lift, tilt, steer), filters, and fluid specifications Braking System: Service and repair of drum or disc brakes, master cylinder, and brake lines Steering System: Hydraulic power steering system components and adjustments Electrical System: Wiring diagrams, starter, alternator, ignition system, lighting, and instrumentation Chassis And Frame: Frame inspection, welding procedures, and component mounting Operator Compartment: Controls, seat, safety features, and dashboard Mast And Attachments: Lift mast assembly, forks, side shifter (if equipped), and lubrication points Procedures Included Maintenance: Scheduled maintenance, lubrication charts, fluid changes, filter replacements Diagnostics: Troubleshooting guides, symptom-based diagnostics, common failure analysis Repair: Step-by-step repair instructions for all major components and systems Overhaul: Complete engine, transmission, and hydraulic system overhaul procedures Adjustments: Valve adjustments, brake adjustments, steering system adjustments Inspection: Pre-operation checks, periodic inspections, safety checks Component Replacement: Detailed instructions for replacing individual parts and sub-assemblies Technical Depth Depth: Comprehensive, from basic maintenance to complete rebuilds and advanced diagnostics Special Features: Torque specifications, clearances, timing procedures, hydraulic pressures 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text content for quick information retrieval Print Quality Resolution: High-resolution digital scans suitable for printing Binding Type Binding For Download: N/A (Digital Download) Paper Type Paper Type For Download: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion Engine (Gasoline/LPG variant) Engine Type Details Fuel Type: Gasoline or Liquid Propane Gas (LPG) Performance Displacement: Typically 2.0L - 3.0L (specific to engine variant, e.g., Nissan K21/K25 or similar) Horsepower: Estimated 40-60 HP (varies with exact engine model and tuning) Torque: Moderate torque output suitable for lifting applications Fuel System Fuel Delivery: Carbureted or Electronic Fuel Injection (EFI) depending on model year and engine Ignition System Type: Distributorless Ignition System (DIS) or Distributor-type ignition Cooling System Type: Liquid-cooled (radiator, fan, water pump) Emission Control Features: Catalytic converter (for LPG/gasoline), exhaust gas recirculation (EGR) as per emissions standards 🔧 Transmission Standard Type: Automatic Transmission (Torque Converter) Gears: Typically 1-speed forward, 1-speed reverse, or 2-speed forward, 1-speed reverse Features Control: Manual shift lever with integrated inching pedal functionality Fluid Type Transmission Fluid: ATF Type T-III/T-IV or equivalent (refer to manual for exact specification) Capacity Transmission Fluid Capacity: Approximately 4-7 liters (check manual for exact) 📐 Dimensions Exterior Lift Capacity: 3000 kg (approximately 6,500 lbs) at 500mm load center Mast Height Lowered: Typically around 2,000 - 2,300 mm (depends on mast type) Mast Height Raised: 3,000 - 6,000 mm (varies with mast configuration, e.g., Duplex, Triplex) Fork Length: Typically 1070 mm or 1220 mm Weights Operating Weight: Approximately 4,000 - 4,500 kg (curb weight) Axle Load Laden Drive: Exceeds 13,000 kg (spec varies significantly with load) Axle Load Laden Lift: Exceeds 9,000 kg (spec varies significantly with load) 🛡️ Safety Features Ratings Classification: Industrial Truck Safety Standards (e.g., ANSI B56.1, ISO 3691) Active Features Braking: Hydraulic service brakes, parking brake Operator Presence System: Often includes seat-actuated interlock to prevent travel/lift with no operator Passive Features Overhead Guard: Standard heavy-duty overhead protective structure (OPS) Load Backrest: Integral load backrest to prevent falling loads Seatbelt: Typically fitted with a seatbelt for operator safety Safety Procedures Operation: Manual provides guidance on safe operating practices and pre-operation checks 💡 Technology Features Infotainment Features: Basic operator displays: Fuel gauge, engine temperature gauge, hour meter, warning lights Driver Assistance Features: Limited driver assistance; focus on mechanical systems and operator input Connectivity Features: No modern digital connectivity features 🔧 Maintenance Service Intervals Daily Checks: Fluid levels, tire condition, brake operation, horn, lights, mast operation 500 Hour Service: Engine oil and filter change, air filter check/replacement, fuel filter check/replacement, transmission oil level check, hydraulic oil level check, lubrication of all points 1000 Hour Service: Includes 500-hour items plus: Engine tune-up (spark plugs, etc.), transmission oil and filter change, hydraulic filter change, brake inspection, drive axle oil level check Fluid Specifications Engine Oil: API SJ/SL or higher, SAE 10W-30 or 15W-40 (refer to manual for exact viscosity based on ambient temp) Engine Coolant: Ethylene Glycol based coolant, typically 50/50 mix with...