Mitsubushi FTO Service Repair Manual 94-98

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🏷️ Basic Information Identification Make: Mitsubishi Model: FTO Years Covered: 1994-1998 👋 Introduction Market Position Vehicle Segment: Compact sports coupe Target Audience: Enthusiast drivers, DIY mechanics, restoration projects Competitive Analysis Key Competitors: Toyota Celica, Honda Prelude, Nissan Silvia (S14), Mazda MX-6 Key Features Unique Selling Points: V6 engine (unique for its class), distinctive styling, advanced INVECS-II automatic transmission with FTO-specific mode, GTO-inspired design cues 📋 Manual Details Coverage Areas General Coverage: Comprehensive repair, maintenance, rebuilding, refurbishment, and restoration Page Count Estimated Pages: Hundreds of pages Manual Type Type: Service Repair Manual Language Language: English (assumed, standard for this type of manual) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, fuel tank, EVAP system Ignition System: Spark plugs, ignition coils, ECU control Cooling System: Radiator, thermostat, water pump, coolant flow, fan operation Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, emissions control Transmission Manual: Manual gearbox (FFR), clutch operation, gear selection mechanisms, gearbox overhaul Transmission Automatic: Automatic transmission (INVECS-II), torque converter, valve body, electronic control, ATF specifications Drivetrain: Front-wheel drive, driveshafts, CV joints, differential Suspension Front: MacPherson strut, control arms, anti-roll bar, bushings, alignment specifications Suspension Rear: Multi-link independent suspension, shock absorbers, springs, alignment specifications Steering System: Power steering system, pump, rack and pinion, steering column, alignment Brake System: Front and rear disc brakes, ABS system, brake fluid specifications, bleeding procedures, caliper overhaul Wheel And Tires: Wheel specifications, tire sizes, inflation pressures, bolt patterns Electrical System: Battery, charging system, starter motor, lighting systems, fuses, relays Body And Chassis: Body construction, doors, hood, trunk, interior trim, underbody protection HVAC System: Air conditioning, heating, ventilation, climate control components, refrigerant Safety Systems: Airbags, seatbelt mechanisms, passive safety features Diagnostics And Troubleshooting: OBD-II diagnostics, fault codes, diagnostic procedures, common issues and solutions Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tune-ups Component Replacement: Detailed instructions for replacing major and minor components across all systems Engine Rebuild: Step-by-step guides for engine disassembly, inspection, machining, and reassembly Transmission Overhaul: Detailed procedures for rebuilding both manual and automatic transmissions Brake System Repair: Pad replacement, rotor resurfacing/replacement, caliper and master cylinder repair, ABS diagnostics Suspension And Steering Repair: Component replacement (shocks, struts, ball joints, tie rods), alignment procedures Electrical Diagnostics: Wiring diagrams, circuit testing, component testing for electrical issues Bodywork And Cosmetics: Panel replacement, trim removal and installation, minor dent repair guidance Technical Depth Diagnostic Level: Advanced diagnostics and troubleshooting with detailed symptom analysis Repair Scope: From basic adjustments to complete component overhauls and rebuilds Technical Data Inclusion: Torque specifications, clearances, fluid capacities, resistance values, wiring diagrams 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content (typical for professionally produced PDFs) Print Quality Print Readability: High resolution for clear text and diagrams, printable Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code Gp X: 6A12 Engine Layout Gp X: 60-degree V6, SOHC or DOHC Displacement Gp X: 2.0 Liters (1998cc) Bore X Stroke Gp X: 79.0 mm x 68.4 mm Compression Ratio Gp X: 9.5:1 (SOHC), 10.0:1 (DOHC) Horsepower Gp X Sohc: 170 PS (168 hp; 125 kW) @ 6000 rpm Horsepower Gp X DOHc: 200 PS (197 hp; 147 kW) @ 7000 rpm Torque Gp X Sohc: 191 Nm (141 lb-ft) @ 4500 rpm Torque Gp X DOHc: 202 Nm (149 lb-ft) @ 6000 rpm Engine Code Gr Gp V: 6A13 Displacement Gr Gp V: 2.5 Liters (2498cc) Horsepower Gr Gp V: 220 PS (217 hp; 162 kW) @ 6000 rpm Torque Gr Gp V: 255 Nm (188 lb-ft) @ 4500 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Recommended Fuel: Unleaded gasoline (Octane rating 91 or higher recommended) Engine Features Valve Train: SOHC 24-valve or DOHC 24-valve (depending on model/trim) Engine Management: ECI Multi (Electronic Controlled Injection) 🔧 Transmission Standard Transmission Gp X Type: 5-speed Manual (FFR - Front-wheel drive, Full-time, Rally-inspired) Optional Transmission Gp X Type: 4-speed INVECS-II Automatic with Sportronic (sequential shift capability) Standard Transmission Gr Gp V Type: 5-speed Manual Optional Transmission Gr Gp V Type: 4-speed INVECS-II Automatic with Sportronic Features Clutch Type: Hydraulically operated dry single plate Final Drive Ratio: 4.529:1 (Manual, GPX), 4.111:1 (Auto, GPX), 4.067:1 (Manual, GR), 4.111:1 (Auto, GR) Transmission Fluid Type Manual: API GL-4, SAE 75W-90 Transmission Fluid Type Automatic: DIA Queen ATF-SP (or equivalent Dexron III) 📐 Dimensions Exterior Length Gp X: 4,345 mm (171.1 in) Exterior Width Gp X: 1,700 mm (66.9 in) Exterior Height Gp X: 1,275 mm (50.2 in) Exterior Wheelbase Gp X: 2,500 mm (98.4 in) Exterior Track Front Gp X: 1,470 mm (57.9 in) Exterior Track Rear Gp X: 1,470 mm (57.9 in) Interior Seating Capacity All Trims: 2+2 (four...

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Tipo: Car

Fabricante:

Sku: 267571

Coleções: ALL Mitsubishi

Disponibilidade: Em estoque

Tag: 1994 1995 1996 1997 1998 Car Cars FTO Mitsubishi Mitsubushi

Variantes do produto

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Years Covered:

1994-1998

👋 Introduction

Market Position

Vehicle Segment:

Compact sports coupe

Target Audience:

Enthusiast drivers, DIY mechanics, restoration projects

Competitive Analysis

Key Competitors:

Toyota Celica, Honda Prelude, Nissan Silvia (S14), Mazda MX-6

Key Features

Unique Selling Points:

V6 engine (unique for its class), distinctive styling, advanced INVECS-II automatic transmission with FTO-specific mode, GTO-inspired design cues

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive repair, maintenance, rebuilding, refurbishment, and restoration

Page Count

Estimated Pages:

Hundreds of pages

Manual Type

Type:

Service Repair Manual

Language

Language:

English (assumed, standard for this type of manual)

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication

Fuel System:

Fuel injection system, fuel pump, injectors, fuel lines, fuel tank, EVAP system

Ignition System:

Spark plugs, ignition coils, ECU control

Cooling System:

Radiator, thermostat, water pump, coolant flow, fan operation

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, emissions control

Transmission Manual:

Manual gearbox (FFR), clutch operation, gear selection mechanisms, gearbox overhaul

Transmission Automatic:

Automatic transmission (INVECS-II), torque converter, valve body, electronic control, ATF specifications

Drivetrain:

Front-wheel drive, driveshafts, CV joints, differential

Suspension Front:

MacPherson strut, control arms, anti-roll bar, bushings, alignment specifications

Suspension Rear:

Multi-link independent suspension, shock absorbers, springs, alignment specifications

Steering System:

Power steering system, pump, rack and pinion, steering column, alignment

Brake System:

Front and rear disc brakes, ABS system, brake fluid specifications, bleeding procedures, caliper overhaul

Wheel And Tires:

Wheel specifications, tire sizes, inflation pressures, bolt patterns

Electrical System:

Battery, charging system, starter motor, lighting systems, fuses, relays

Body And Chassis:

Body construction, doors, hood, trunk, interior trim, underbody protection

HVAC System:

Air conditioning, heating, ventilation, climate control components, refrigerant

Safety Systems:

Airbags, seatbelt mechanisms, passive safety features

Diagnostics And Troubleshooting:

OBD-II diagnostics, fault codes, diagnostic procedures, common issues and solutions

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tune-ups

Component Replacement:

Detailed instructions for replacing major and minor components across all systems

Engine Rebuild:

Step-by-step guides for engine disassembly, inspection, machining, and reassembly

Transmission Overhaul:

Detailed procedures for rebuilding both manual and automatic transmissions

Brake System Repair:

Pad replacement, rotor resurfacing/replacement, caliper and master cylinder repair, ABS diagnostics

Suspension And Steering Repair:

Component replacement (shocks, struts, ball joints, tie rods), alignment procedures

Electrical Diagnostics:

Wiring diagrams, circuit testing, component testing for electrical issues

Bodywork And Cosmetics:

Panel replacement, trim removal and installation, minor dent repair guidance

Technical Depth

Diagnostic Level:

Advanced diagnostics and troubleshooting with detailed symptom analysis

Repair Scope:

From basic adjustments to complete component overhauls and rebuilds

Technical Data Inclusion:

Torque specifications, clearances, fluid capacities, resistance values, wiring diagrams

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content (typical for professionally produced PDFs)

Print Quality

Print Readability:

High resolution for clear text and diagrams, printable

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code Gp X:

Engine Layout Gp X:

60-degree V6, SOHC or DOHC

Displacement Gp X:

2.0 Liters (1998cc)

Bore X Stroke Gp X:

79.0 mm x 68.4 mm

Compression Ratio Gp X:

9.5:1 (SOHC), 10.0:1 (DOHC)

Horsepower Gp X Sohc:

170 PS (168 hp; 125 kW) @ 6000 rpm

Horsepower Gp X DOHc:

200 PS (197 hp; 147 kW) @ 7000 rpm

Torque Gp X Sohc:

191 Nm (141 lb-ft) @ 4500 rpm

Torque Gp X DOHc:

202 Nm (149 lb-ft) @ 6000 rpm

Engine Code Gr Gp V:

Displacement Gr Gp V:

2.5 Liters (2498cc)

Horsepower Gr Gp V:

220 PS (217 hp; 162 kW) @ 6000 rpm

Torque Gr Gp V:

255 Nm (188 lb-ft) @ 4500 rpm

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI)

Recommended Fuel:

Unleaded gasoline (Octane rating 91 or higher recommended)

Engine Features

Valve Train:

SOHC 24-valve or DOHC 24-valve (depending on model/trim)

Engine Management:

ECI Multi (Electronic Controlled Injection)

🔧 Transmission

Standard Transmission Gp X

Type:

5-speed Manual (FFR - Front-wheel drive, Full-time, Rally-inspired)

Optional Transmission Gp X

Type:

4-speed INVECS-II Automatic with Sportronic (sequential shift capability)

Standard Transmission Gr Gp V

Type:

5-speed Manual

Optional Transmission Gr Gp V

Type:

4-speed INVECS-II Automatic with Sportronic

Features

Clutch Type:

Hydraulically operated dry single plate

Final Drive Ratio:

4.529:1 (Manual, GPX), 4.111:1 (Auto, GPX), 4.067:1 (Manual, GR), 4.111:1 (Auto, GR)

Transmission Fluid Type Manual:

API GL-4, SAE 75W-90

Transmission Fluid Type Automatic:

DIA Queen ATF-SP (or equivalent Dexron III)

📐 Dimensions

Exterior Length

Gp X:

4,345 mm (171.1 in)

Exterior Width

Gp X:

1,700 mm (66.9 in)

Exterior Height

Gp X:

1,275 mm (50.2 in)

Exterior Wheelbase

Gp X:

2,500 mm (98.4 in)

Exterior Track Front

Gp X:

1,470 mm (57.9 in)

Exterior Track Rear

Gp X:

1,470 mm (57.9 in)

Interior Seating Capacity

All Trims:

2+2 (four seats, rear seats are very small)

Weights Gp X

Curb Weight:

1,250 kg (2,756 lb) Manual, 1,280 kg (2,822 lb) Automatic

Weights Gr Gp V

Curb Weight:

1,360 kg (2,998 lb) Automatic

Wheels And Tires

Standard Wheels:

16-inch alloy wheels

Standard Tire Size Gp X:

205/50R16

Bolt Pattern:

4x114.3 mm (4.5 inches)

🛡️ Safety Features

Ratings

Jnc Ap Crash Test Rating:

Not extensively rated by modern agencies, but typical for its era

Active Features

Standard on most models, optional on early base models

Traction Control Logic (TCL) available on higher trims

Passive Features

Airbags:

Driver airbag standard, passenger airbag optional on some models

Seatbelts:

Pretensioner and force limiter seatbelts

Rollover Protection:

Reinforced A-pillars and roof structure

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with optional Nakamichi audio system on higher trims.

Display:

Basic digital climate control display, analog gauges.

Driver Assistance

Invcs Ii System:

Intelligent and Innovative Vehicle Control System (INVECS-II) for automatic transmission, adapting shift patterns to driver behavior.

Connectivity

Connectivity Features:

Basic, no advanced Bluetooth or smartphone integration typical of modern vehicles.

🔧 Maintenance

Service Intervals Engine Oil

Interval:

Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first

Service Intervals Oil Filter

Interval:

Replace with every oil change

Service Intervals Air Filter

Interval:

Every 20,000-30,000 km (12,000-18,000 miles)

Service Intervals Spark Plugs

Interval:

Every 40,000-60,000 km (25,000-37,000 miles) for standard, or 80,000-100,000 km for platinum/iridium

Service Intervals Transmission Fluid Manual

Interval:

Every 40,000-60,000 km (25,000-37,000 miles)

Service Intervals Transmission Fluid Automatic

Interval:

Every 40,000-60,000 km (25,000-37,000 miles) for drain and fill, more frequently under severe use

Service Intervals Coolant

Interval:

Every 2 years or 40,000 km (25,000 miles)

Fluid Specifications

Engine Oil Capacity 2.0L V6:

Approx. 4.0 Liters (4.2 US Quarts) with filter change

Engine Oil Type:

API SJ/SL or ACEA A2/A3, Viscosity SAE 10W-30 or 10W-40 recommended

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

Dexron II or III (or equivalent ATF)

Known Issues

Engine Issues:

Timing belt wear (critical maintenance item), occasional valve stem seal issues leading to oil consumption, potential for sticky throttle body in older vehicles.

Transmission Issues:

Wear in synchronizers for manual transmissions, occasional electronic control unit (ECU) issues for INVECS-II automatic transmissions.

Suspension Issues:

Wear in bushings, ball joints, and control arms, particularly in high-mileage or heavily used vehicles. Rear multi-link components can be prone to wear.

Electrical Issues:

Corrosion on electrical connectors, failing window regulators, HVAC blower motor resistor failure.

Body Issues:

Rust in wheel arches, sills, and around the rear window (depending on climate and care). Interior trim can become brittle.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors History:

Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history dating back to 1917.

Model Evolution

Fio Introduction:

Introduced in late 1992 (as a 1993 model) in Japan as a successor to the Mitsubishi Galant FTO.

Fio Generations:

Single generation (DE/GR/GPX) with minor facelifts, notably in 1997.

Fio Market Availability:

Primarily sold in Japan, with limited grey market imports to other regions like the UK, Australia, and New Zealand.

Production

Production Period:

1994-2000

Production Location

Manufacturing Plant:

Mizushima Plant, Kurashiki, Okayama, Japan

🏆 Awards & Recognition

Recognitions

Jdc Car Of The Year:

Awarded 1992-1993 Japan's Import Car of the Year

Motor Fan Award:

Received Motor Fan award in Japan for its advanced technology.