🏷️ Basic Information Identification Make: Mitsubishi Fuso Product Type: Factory Workshop Repair Manual Product Name: Mitsubishi Fuso FE, FG, FH, FK, FM 2002-2004 Factory Manual Codes Model Codes Covered: FE639, FE649, FG639, FE640, FE640 W, FG649, FH210, FH211, FK617, FM617, FM657 Generation Covered Model Years: 2002, 2003, 2004 👋 Introduction Market Position Target Audience: Professional Mechanics, Fleet Maintenance, Serious DIY Enthusiasts Key Features Usability: Easy to Use, Instant Access to Technical Information Value Proposition Benefit: Same manual used in professional repair shops Competitive Analysis Competitors: Isuzu NPR, Hino 145/165, Chevrolet/GMC W-series, Ford F-series chassis cab (depending on specific application). Market Niche Application Focus: Urban delivery, trades, specialized vocational applications, light hauling. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Manual Type Type: Workshop Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Delivery Delivery Method: Instant Download Shipping: No Shipping Cost 📖 Manual Coverage Systems Covered Powertrain: Engine, Lubrication, Fuel and Engine Control, Cooling, Intake and Exhaust, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft Chassis: Front Axle, Rear Axle, Wheel and Tire, Front Suspension, Brake, Anti-Lock Brake System (ABS), Parking Brake, Steering, Frame Electrical And Accessories: Electrical, Air Conditioner, Heater Body: Cab Powertrain Management: Engine Control Unit (ECU) diagnostics, fuel system calibration, emissions control components. Auxiliary Systems: HVAC system diagnostics, heater core replacement, A/C compressor and refrigerant system servicing. Body And Frame: Frame inspection, body panel repair, cab mounting procedures. Procedures Included Maintenance: Maintenance Schedule, Lubrication Procedures, Fluid Checks and Changes Repair: Detailed Work Procedures for all systems, Component Overhaul, Component Replacement Diagnostics: Troubleshooting Guides, Fault Diagnosis Procedures Engine Rebuild: Detailed procedures for engine overhaul, including piston/ring replacement, bearing inspection, cylinder head work. Brake System Overhaul: Procedures for brake caliper servicing, rotor replacement, ABS component testing. Wheel Alignment: Front and rear wheel alignment specifications, caster, camber, toe adjustments. Torque Specifications: Comprehensive list of torque values for all critical fasteners across all systems. Transmission Removal Installation: Step-by-step instructions for removing and reinstalling both manual and automatic transmissions. Technical Depth Depth Level: Comprehensive Workshop Level Data Types: Torque Specifications, Exploded Views, Wiring Diagrams, Component Specifications Diagnostic Tools: Information on diagnostic codes and recommended diagnostic tools (scanner requirements if applicable). Special Tools: Identification of any specialized tools required for specific repair procedures. Chassis Systems Steering Geometry: Power steering system diagnosis, steering linkage alignment specifications. Electrical Schematics Wiring Diagrams: Comprehensive electrical system wiring diagrams for all major circuits. 📊 Manual Specifications File Format Readability: Searchable Text (typically within PDF) Printability: Printable on Desktop, Laptop, or Tablet Software Requirements Reader: Adobe PDF Reader Binding Type Format Delivery: Digital (PDF download), not a physical book. Print Quality Resolution: Designed for clarity on digital displays and printing. ⚙️ Engine Specifications Primary Engine Engine Family: Various Fuso Truck Engines (specifics depend on model code) Performance Typical Hp Range: Likely 100-200 HP (estimated for this class of truck) Typical Torque Range: Likely 250-450 lb-ft (estimated for this class of truck) Fuel System Fuel Type: Diesel (common for Fuso trucks of this era) Engine Type Cylinder Configuration: Likely Inline 4 or Inline 6 Cylinder Engine Control Injection System: Common Rail Direct Injection (CRDI) or Electronic Unit Injection (EUI) typical Engine Displacement Typical Range: Likely 3.9L to 7.5L (4.6L, 4.8L, 4.9L, 5.1L, 5.5L common for FE/FG; larger for FH/FK/FM) - precise data in manual. 🔧 Transmission Standard Type: Manual Transmission (MT) and Automatic Transmission (AT) available Optional Automatic Features: Likely a multi-speed automatic transmission Manual Features Gear Count: Likely 5 or 6-speed manual transmissions 📐 Dimensions Vehicle Class Classification: Light to Medium Duty Commercial Trucks Wheelbase Range: Varies significantly by model (FE/FG typically shorter, FH/FK/FM longer) Gvwr Range: Varies by model, typically from 12,000 lbs to 26,000 lbs or higher 🛡️ Safety Features Active Features Brake System: Hydraulic Disc Brakes (Front/Rear) with ABS available Passive Features Cab Construction: Reinforced Steel Cab with Safety Features (e.g., crumple zones, seatbelts) 💡 Technology Features Infotainment Features: Basic AM/FM radio, CD player potentially, simple HVAC controls. User Interface: Functional and straightforward, designed for commercial use. Driver Assistance ABS: Anti-lock Braking System (ABS) available on some models, covered in manual. Connectivity Features: Limited by era; primarily focused on vehicle operation and diagnostics. 🔧 Maintenance Service Intervals Oil Change: Typically 5,000 - 10,000 miles or 6-12 months (refer to manual for exact specification) Fluid Specifications Engine Oil: API CG-4 or CH-4 rated diesel engine oil, viscosity typically 10W-30 or 15W-40 (refer to manual for exact specification) Coolant: Ethylene glycol-based coolant with heavy-duty organic acid technology (OAT) or similar approved type (refer to manual) Transmission Fluid: Specific manual or automatic transmission fluid type as per Fuso specifications (e.g., GL-4 for MT, ATF SP-III or similar for AT) - refer to manual Brake Fluid: DOT 3 or DOT 4 brake fluid (refer to manual) Known...