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Mitsubishi Galant 1993-1996 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: Eighth Generation (E31A, E33A, E34A, E35A, E38A, E39A) Product Name: Mitsubishi Galant 1993-1996 Factory Service Repair Manual Codes Model Code Range: E31A, E33A, E34A, E35A, E38A, E39A 👋 Introduction Market Position Segment: Mid-size sedan Competitors: Honda Accord, Toyota Camry, Ford Taurus, Chevrolet Lumina, Nissan Altima. Key Features Design: Aerodynamic styling, comfortable interior, good value proposition. Powertrain: Available with reliable 4-cylinder and V6 engines, offering a balance of performance and efficiency. 📋 Manual Details Coverage Areas Years Covered: 1993, 1994, 1995, 1996 Model Variants Covered: All North American Trim Levels and Engine Options Page Count Estimated Pages: Hundreds (specific number not provided, typical for comprehensive factory manuals) Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, engine control systems (ECU), fuel injection, ignition system, cooling system, lubrication system, emissions control. Transmission: Manual transmission (F5M33), Automatic transmission (V4A51), clutch system, drive axles. Brakes: Front disc brakes, rear drum brakes (standard), optional rear disc brakes, ABS system. Suspension Steering: Front MacPherson strut, rear multi-link suspension, power steering system, steering gear. Electrical: 12V electrical system, battery, alternator, starter motor, lighting system (headlights, taillights, interior), horns, wiper system, power windows, power locks, central locking, sunroof operation. HVAC: Air conditioning system, heating system, ventilation, blower motor, control panel. Body Chassis: Body construction, exterior panels, interior trim, doors, hood, trunk lid, glass, chassis components. Safety Restraints: Seat belts, airbags (if equipped), structural safety. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides for common issues. Repair: Detailed step-by-step repair instructions for all major components and systems, including engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement. Diagnostics: Wiring diagrams, diagnostic flowcharts, specifications for testing sensors, actuators, and control modules. Installation: Instructions for replacing components, aligning suspension, and adjusting systems. Technical Depth Depth: Comprehensive, covering everything from basic adjustments to complete engine and transmission overhauls. Includes detailed torque specifications, clearances, and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, allowing for clear printing of all text and diagrams. Binding Type Binding: N/A (Digital Download PDF) Paper Type Paper: N/A (Digital Download PDF) Searchability Text Search: Searchable text allowing for quick access to specific information. ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G63 (2.0L SOHC) Displacement 1: 1997 cc Horsepower 1: Approx. 114-135 hp @ 5500-6000 rpm (varies by year/trim) Torque 1: Approx. 123-132 lb-ft @ 3500-4000 rpm (varies by year/trim) Optional Engine Engine Code 2: 6G72 (3.0L SOHC V6) Displacement 2: 2972 cc Horsepower 2: Approx. 174-179 hp @ 5500-5600 rpm Torque 2: Approx. 185-188 lb-ft @ 4500-4700 rpm Performance 0-60 Mph Approx: 8.5 - 10.5 seconds (Varies significantly by engine and transmission) Fuel System Type: Electronic Multi-Port Fuel Injection (MPI) Recommended Octane: 87 Octane (Regular Unleaded) for 4-cyl, 87 Octane for V6 (Check manual for specific recommendations) Ignition System Type: Distributorless Ignition System (DIS) or Distributor Ignition System (depending on year/market) 🔧 Transmission Standard Type: 5-speed Manual Transmission (F5M33) Optional Type: 4-speed Automatic Transmission (V4A51) Features Manual Clutch: Hydraulic clutch actuation Automatic Modes: Sport/Economy modes on some V6 models Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90 (Refer to manual for exact specification) Automatic Transmission Fluid: Diamond SP-III or equivalent (Refer to manual for exact specification) 📐 Dimensions Exterior Length: Approx. 183.7 inches (4666 mm) Width: Approx. 69.7 inches (1770 mm) Height: Approx. 55.7 inches (1415 mm) Wheelbase Wheelbase: Approx. 104.3 inches (2650 mm) Weights Curb Weight Range: Approx. 3100 - 3400 lbs (1406 - 1542 kg) (Varies by engine and equipment) Cargo Trunk Volume: Approx. 14.0 cubic feet (400 liters) (Speculative, check manual for exact) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: Not extensively rated by modern NHTSA standards for this era, but generally considered safe for its time. IIHS Crash Test: Not rated or minimal data available for this specific generation. Active Features ABS: Available on higher trims (4-wheel disc brake models) for 1994-1996. Passive Features Airbags: Driver-side airbag standard on most models from 1994 onwards, optional passenger airbag on some. Seat Belts: 3-point front and rear seat belts, driver's seat belt pretensioner. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, optional CD player. Basic speaker configurations. Climate Control: Manual or automatic climate control depending on trim level. Driver Assistance Cruise Control: Standard on most trims. Connectivity Phone Integration: N/A (No factory Bluetooth or smartphone integration for this era). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 - 5,000 miles or 6 months (whichever comes first), dependent on driving conditions. Refer to manual for exact. Engine Oil Filter Replacement: Replace at every oil change. Air Filter Replacement: Every...
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Mitsubishi Galant 1993-1996 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
Eighth Generation (E31A, E33A, E34A, E35A, E38A, E39A)
Product Name:
Mitsubishi Galant 1993-1996 Factory Service Repair Manual
Codes
Model Code Range:
E31A, E33A, E34A, E35A, E38A, E39A
👋 Introduction
Market Position
Segment:
Mid-size sedan
Competitors:
Honda Accord, Toyota Camry, Ford Taurus, Chevrolet Lumina, Nissan Altima.
Key Features
Design:
Aerodynamic styling, comfortable interior, good value proposition.
Powertrain:
Available with reliable 4-cylinder and V6 engines, offering a balance of performance and efficiency.
📋 Manual Details
Coverage Areas
Years Covered:
1993, 1994, 1995, 1996
Model Variants Covered:
All North American Trim Levels and Engine Options
Page Count
Estimated Pages:
Hundreds (specific number not provided, typical for comprehensive factory manuals)
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, engine control systems (ECU), fuel injection, ignition system, cooling system, lubrication system, emissions control.
Transmission:
Manual transmission (F5M33), Automatic transmission (V4A51), clutch system, drive axles.
Brakes:
Front disc brakes, rear drum brakes (standard), optional rear disc brakes, ABS system.
Suspension Steering:
Front MacPherson strut, rear multi-link suspension, power steering system, steering gear.
Electrical:
12V electrical system, battery, alternator, starter motor, lighting system (headlights, taillights, interior), horns, wiper system, power windows, power locks, central locking, sunroof operation.
HVAC:
Air conditioning system, heating system, ventilation, blower motor, control panel.
Body Chassis:
Body construction, exterior panels, interior trim, doors, hood, trunk lid, glass, chassis components.
Safety Restraints:
Seat belts, airbags (if equipped), structural safety.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides for common issues.
Repair:
Detailed step-by-step repair instructions for all major components and systems, including engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement.
Diagnostics:
Wiring diagrams, diagnostic flowcharts, specifications for testing sensors, actuators, and control modules.
Installation:
Instructions for replacing components, aligning suspension, and adjusting systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments to complete engine and transmission overhauls. Includes detailed torque specifications, clearances, and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, allowing for clear printing of all text and diagrams.
Binding Type
Binding:
N/A (Digital Download PDF)
Paper Type
Paper:
N/A (Digital Download PDF)
Searchability
Text Search:
Searchable text allowing for quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63 (2.0L SOHC)
Displacement 1:
1997 cc
Horsepower 1:
Approx. 114-135 hp @ 5500-6000 rpm (varies by year/trim)
Torque 1:
Approx. 123-132 lb-ft @ 3500-4000 rpm (varies by year/trim)
Optional Engine
Engine Code 2:
6G72 (3.0L SOHC V6)
Displacement 2:
2972 cc
Horsepower 2:
Approx. 174-179 hp @ 5500-5600 rpm
Torque 2:
Approx. 185-188 lb-ft @ 4500-4700 rpm
Performance
0-60 Mph Approx:
8.5 - 10.5 seconds (Varies significantly by engine and transmission)
Fuel System
Type:
Electronic Multi-Port Fuel Injection (MPI)
Recommended Octane:
87 Octane (Regular Unleaded) for 4-cyl, 87 Octane for V6 (Check manual for specific recommendations)
Ignition System
Type:
Distributorless Ignition System (DIS) or Distributor Ignition System (depending on year/market)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (F5M33)
Optional
Type:
4-speed Automatic Transmission (V4A51)
Features
Manual Clutch:
Hydraulic clutch actuation
Automatic Modes:
Sport/Economy modes on some V6 models
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90 (Refer to manual for exact specification)
Automatic Transmission Fluid:
Diamond SP-III or equivalent (Refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 183.7 inches (4666 mm)
Width:
Approx. 69.7 inches (1770 mm)
Height:
Approx. 55.7 inches (1415 mm)
Wheelbase
Wheelbase:
Approx. 104.3 inches (2650 mm)
Weights
Curb Weight Range:
Approx. 3100 - 3400 lbs (1406 - 1542 kg) (Varies by engine and equipment)
Cargo
Trunk Volume:
Approx. 14.0 cubic feet (400 liters) (Speculative, check manual for exact)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Not extensively rated by modern NHTSA standards for this era, but generally considered safe for its time.
IIHS Crash Test:
Not rated or minimal data available for this specific generation.
Active Features
ABS:
Available on higher trims (4-wheel disc brake models) for 1994-1996.
Passive Features
Airbags:
Driver-side airbag standard on most models from 1994 onwards, optional passenger airbag on some.
Seat Belts:
3-point front and rear seat belts, driver's seat belt pretensioner.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, optional CD player. Basic speaker configurations.
Climate Control:
Manual or automatic climate control depending on trim level.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Phone Integration:
N/A (No factory Bluetooth or smartphone integration for this era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles or 6 months (whichever comes first), dependent on driving conditions. Refer to manual for exact.
Engine Oil Filter Replacement:
Replace at every oil change.
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Approx. 30,000 - 60,000 miles (dependent on plug type, refer to manual)
Timing Belt Replacement:
Approx. 60,000 miles (Critical for 4G63 engines - interference design, failure causes severe damage).
Fluid Specifications
Engine Oil Capacity 4Cyl:
Approx. 4.2 quarts (4.0 liters) with filter (4G63)
Engine Oil Capacity V6:
Approx. 4.5 quarts (4.3 liters) with filter (6G72)
Engine Oil Viscosity 4Cyl:
10W-30 or 10W-40 (Check manual for specific recommendations based on temperature)
Engine Oil Viscosity V6:
10W-30 (Check manual for specific recommendations based on temperature)
Coolant Type:
Ethylene Glycol-based antifreeze/coolant, typically a green type. (Refer to manual for specific type and mixture ratio)
Brake Fluid Type:
DOT 3
Known Issues
Engine 4G63:
Timing belt tensioner and idler pulley wear, potential for head gasket issues with high mileage, O2 sensor failure.
Transmission Automatic:
Solenoid issues, fluid leaks, occasional shifting problems if fluid is not maintained.
Suspension:
Worn ball joints, control arm bushings, and strut mounts due to age and mileage.
Electrical:
Window regulator failures, power lock actuator issues, instrument cluster illumination problems.
Body Chassis:
Rust formation on rocker panels, wheel wells, and subframes, especially in areas with road salt.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi has a long history of producing reliable and innovative vehicles, with a focus on accessible technology and durable engineering.
Model Evolution
Generation Introduction:
The eighth generation Galant (E80 series) was introduced for the 1994 model year, marking a significant redesign with a sleeker, more aerodynamic profile.
Key Changes Era:
This generation moved away from the distinctive 'folded paper' styling of its predecessor, adopting a more conventional, European-influenced design. All-wheel drive (AWD) was available on some performance-oriented models (GSX) in earlier generations but not typically offered on this North American E80 generation in the same way.
Production
Manufacturing Location:
North American models were primarily assembled in Normal, Illinois, USA.
Production Period:
1994-1998 (North America for this generation)
🏆 Awards & Recognition
Recognitions
Price Value:
Often lauded for offering good value for money and a comfortable ride in its segment during its production years.
Ratings
Consumer Reports Reliability:
Mixed reliability ratings depending on specific model years and components. Early models sometimes rated higher than later ones. Manual is essential for addressing specific potential issues.
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