This manual covers the Galant, specifically the 1991 model year, built on the E30 platform. Known for its sophisticated chassis and available all-wheel drive on the performance-oriented VR-4 models, this generation offered a compelling alternative in the mid-size sedan and coupe market. With various engine options, including the robust 4G63 and the smooth 6G71 V6, the Galant provided a blend of style, performance, and engineering quality that competed directly with vehicles like the Honda Accord and Toyota Camry. This comprehensive guide is designed for owners and technicians seeking to understand and maintain these vehicles. This full service and repair manual provides detailed information across all major vehicle systems. Coverage includes in-depth procedures for engine overhaul, transmission repair (both manual and automatic), drivetrain maintenance, suspension and steering system servicing, brake system diagnostics, and complete electrical system troubleshooting, including wiring diagrams. It also details bodywork, climate control systems, and scheduled maintenance. The manual is structured to guide users through everything from routine upkeep to complex repairs and restoration, ensuring the longevity and optimal performance of the 1991 Galant. 🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1991 Codes Chassis Code: E33A, E35A, E39A Platform: Mitsubishi Galant (E30) 👋 Introduction Market Position Era: Mid-size sedan/coupe competitor during the early 1990s. Target Audience: Owners and independent repair shops seeking to maintain, repair, or restore their 1991 Mitsubishi Galant. Competitive Analysis Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Lumina. Key Features Unique Selling Points: The Galant of this era was known for its sophisticated chassis, available all-wheel drive (on VR-4 models), and often stylish design. This manual would cover these advanced features. 📋 Manual Details Coverage Areas Markets Covered: North America, Europe, Japan (likely comprehensive for this generation) Page Count Estimated Page Count: ~1500-2000 pages (typical for full service manuals of this era) Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, fuel system (EFI), ignition system, cooling system, lubrication system, emission control systems Transmission: Manual (F5M21, F5M33), Automatic (A340E, F4A22, F4A33) - overhaul, diagnostics, fluid specifications Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD - for VR-4 models) - driveshafts, CV joints, differentials Suspension: Front McPherson strut, Rear multi-link - components, alignment, diagnostics, overhaul Steering: Power assisted rack and pinion, steering column, components, diagnostics Brakes: Front discs, Rear discs (potentially drum for some trims) - hydraulic system, ABS (if equipped), components, bleeding, diagnostics Electrical: Wiring diagrams, charging system, starting system, lighting, accessories, diagnostic trouble codes (DTCs), ECU functions Body: Exterior body panels, interior trim, doors, windows, seats, bumpers, chassis structure, rust repair Climate Control: HVAC system, heater core, A/C system components, refrigerant, diagnostics Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plugs, belts, hoses, fluid checks and top-offs Troubleshooting: Systematic diagnostic procedures, symptom-based troubleshooting, wiring diagram interpretation Repair: Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilding, electrical component repair Restoration: Detailed instructions for component refurbishment and restoration Technical Depth Depth: Comprehensive - covering basic maintenance to full mechanical and electrical system overhauls, including detailed torque specifications, clearances, and diagnostic charts. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Quality: Likely scanned from original factory manuals, offering high-resolution diagrams and text. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Features Searchable Text: Expected to be searchable if OCR (Optical Character Recognition) has been applied to the scanned document. Printable: Yes, allows for printing of specific sections or the entire manual. ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G63 (2.0L SOHC Non-Turbo) Engine Code 2: 4G63 (2.0L DOHC Non-Turbo) Engine Code 3: 6G71 (2.5L V6 SOHC) Engine Code 4: 4G63T (2.0L DOHC Turbocharged - VR-4) Performance Horsepower 1: Approx. 113-135 hp (4G63 SOHC/DOHC) Horsepower 2: Approx. 150-160 hp (6G71 V6) Horsepower 3: Approx. 200-220 hp (4G63T VR-4) Torque 1: Approx. 120-130 lb-ft (4G63 SOHC/DOHC) Torque 2: Approx. 145-155 lb-ft (6G71 V6) Torque 3: Approx. 200-210 lb-ft (4G63T VR-4) Fuel System Fuel Injection: Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI) across all variants. Fuel Type: Unleaded Gasoline Other Engine Block Material: Cast Iron Cylinder Head Material: Aluminum Alloy 🔧 Transmission Standard Transmission Type Std: 5-speed Manual (likely on base models) Optional Transmission Type Opt 1: 4-speed Automatic (e.g., F4A22, F4A33) Transmission Type Opt 2: 5-speed Manual (e.g., F5M33, often on AWD models) Features AWD Availability: Available on VR-4 models, often paired with a 5-speed manual transmission. Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 80W-90 (refer to manual for specific viscosity) Automatic Transmission Fluid: Dexron II / Mercon compatible (consult manual for exact specification, e.g., Diaqueen SPIII) 📐 Dimensions Exterior Length: Approx. 180.1 - 181.7 inches (4575 - 4615 mm) Width: Approx. 67.9 - 68.3 inches (1725 -...