Mitsubishi Galant 1993 - 2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1993-2001 Market Segment: Mid-size Sedan Codes Chassis Codes Covered: E50, E60, E70, E80 Engine Codes Covered: 4G63, 4G64, 6A12, 6A13 👋 Introduction Market Position Positioning: Reliable and comfortable mid-size sedan, often competing with Japanese and American counterparts Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus Key Features Engine Options: Known for its robust 4-cylinder (4G63/4G64) and smooth V6 (6A12/6A13) engines, including the performance-oriented 4G63 in some variants. Chassis Platform: Shared platforms with other Mitsubishi models, offering a balanced ride and handling characteristic of the era. Design Era: Represents Mitsubishi's design language of the late 1990s, evolving from the earlier angular designs to more aerodynamic forms. 📋 Manual Details Coverage Areas Content Scope: Comprehensive Service and Repair Target Audience: Professional Technicians and DIY Enthusiasts Page Count Estimated Pages: Over 2000 Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures, timing belt/chain replacement, piston/ring/bearing specifications, cylinder head assembly, valve train Engine Management: EFI system diagnosis and repair, sensor testing, ECU pinouts, ignition system, fuel injection system, emissions control systems (EGR, EVAP) Transmission Manual: Clutch replacement, gearbox overhaul, shift linkage adjustment, internal component specifications Transmission Automatic: ATF service, torque converter removal, valve body diagnosis, transmission control unit (TCU) diagnosis, overhaul procedures Drivetrain: CV joint and drive shaft replacement, differential service, AWD system (if applicable) diagnosis and repair Suspension: Front and rear suspension component replacement (struts, shocks, control arms, ball joints, bushings), alignment specifications Steering: Power steering system diagnosis and repair, rack and pinion overhaul, steering column service Brakes: Brake system diagnosis, disc and drum brake overhaul, ABS system diagnosis and repair, hydraulic component specifications Electrical System: Wiring diagrams for all circuits, starter, alternator, battery service, lighting system, power windows, central locking Body And Chassis: Body panel replacement, door and lock service, interior trim removal and installation, structural repair guidelines HVAC: Air conditioning system service and repair, heater core replacement, climate control system diagnosis Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and flushes, spark plug replacement, timing belt intervals Diagnostic Troubleshooting: Systematic diagnostic trees, symptom-based troubleshooting guides, OBD-II (OBD-I for earlier models) code interpretation Repair And Rebuild: Step-by-step repair procedures for all major components, including engine, transmission, and suspension rebuilds Component Replacement: Detailed instructions for replacing specific parts like alternators, starters, fuel pumps, brake calipers, etc. Specifications And Tolerances: Torque specifications, clearances, wear limits, and other critical measurements for all repair procedures Wiring Diagrams: Detailed, easy-to-read wiring schematics for all vehicle systems Technical Depth Depth: Full mechanical and electrical overhaul, advanced diagnostics, component-level repair 📊 Manual Specifications File Format Format: Searchable PDF Accessibility: Viewable on computers, tablets, and smartphones Print Quality Quality: High-resolution scans, clear diagrams and text Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: 4G63 SOHC/DOHC Displacement 4G63: 2.0L (1997cc) Configuration 4G63: Inline 4-Cylinder, DOHC (Turbocharged in some variants) Power 4G63 Na: Approx. 140-150 hp Torque 4G63 Na: Approx. 130-140 lb-ft Power 4G63 Turbo: Approx. 200-240 hp (depending on specific model/tuning) Torque 4G63 Turbo: Approx. 200-260 lb-ft (depending on specific model/tuning) Alternative Engine Engine Code Common: 4G64 SOHC Displacement 4G64: 2.4L (2351cc) Configuration 4G64: Inline 4-Cylinder, SOHC Power 4G64: Approx. 140-150 hp Torque 4G64: Approx. 150-160 lb-ft Engine Code V6: 6A12/6A13 Displacement V6: 2.0L (1998cc) / 2.5L (2498cc) Configuration V6: V6, SOHC/DOHC Power V6: Approx. 150-170 hp (2.0L), 170-200 hp (2.5L) Torque V6: Approx. 140-155 lb-ft (2.0L), 160-180 lb-ft (2.5L) Performance Acceleration 0 60 Typical: 7.5 - 10 seconds (depending on engine and transmission) Fuel System Induction Type: Multi-point Electronic Fuel Injection (MPI-EFI) Fuel Type: Unleaded Gasoline (87 AKI or higher recommended) Fuel Pump Type: In-tank electric 🔧 Transmission Standard Type: 5-speed Manual Transmission (5MT) Optional Type: 4-speed Automatic Transmission (4AT) with Electronic Control Features Sport Mode Auto: Available on some automatic transmissions AWD Availability: Available on select models (often with V6 engines) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 Gear Oil (refer to manual for exact spec) Automatic Transmission Fluid: Mitsubishi DiaQueen J2 or ATF SP-II (refer to manual for exact spec) 📐 Dimensions Exterior Length Approx: 186-190 inches Width Approx: 69-70 inches Height Approx: 55-57 inches Wheelbase Approx: 104-106 inches Weights Curb Weight Approx: 3000-3400 lbs Gross Vehicle Weight Rating Approx: 4100-4500 lbs Cargo Trunk Volume Approx: 14-15 cubic feet 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: Good (for models tested) NHTSA Front Crash Test Passenger: Good (for models tested) Active Features ABS: Standard on many models, optional on others Traction Control: Available on select higher-trim or performance models Passive Features Airbags Driver: Standard on most models from mid-90s onwards Airbags Passenger: Available on later models Seatbelts: 3-point inertia...

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Tipo: Car

Fabricante:

Sku: 83955

Coleções: ALL Mitsubishi

Disponibilidade: Em estoque

Tag: 1993 1994 1995 1996 1997 1998 1999 2000 2001 Car Cars Galant Misc Mitsubishi

Variantes do produto

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Year:

1993-2001

Market Segment:

Mid-size Sedan

Codes

Chassis Codes Covered:

E50, E60, E70, E80

Engine Codes Covered:

4G63, 4G64, 6A12, 6A13

👋 Introduction

Market Position

Positioning:

Reliable and comfortable mid-size sedan, often competing with Japanese and American counterparts

Competitive Analysis

Key Competitors:

Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus

Key Features

Engine Options:

Known for its robust 4-cylinder (4G63/4G64) and smooth V6 (6A12/6A13) engines, including the performance-oriented 4G63 in some variants.

Chassis Platform:

Shared platforms with other Mitsubishi models, offering a balanced ride and handling characteristic of the era.

Design Era:

Represents Mitsubishi's design language of the late 1990s, evolving from the earlier angular designs to more aerodynamic forms.

📋 Manual Details

Coverage Areas

Content Scope:

Comprehensive Service and Repair

Target Audience:

Professional Technicians and DIY Enthusiasts

Page Count

Estimated Pages:

Over 2000

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul procedures, timing belt/chain replacement, piston/ring/bearing specifications, cylinder head assembly, valve train

Engine Management:

EFI system diagnosis and repair, sensor testing, ECU pinouts, ignition system, fuel injection system, emissions control systems (EGR, EVAP)

Transmission Manual:

Clutch replacement, gearbox overhaul, shift linkage adjustment, internal component specifications

Transmission Automatic:

ATF service, torque converter removal, valve body diagnosis, transmission control unit (TCU) diagnosis, overhaul procedures

Drivetrain:

CV joint and drive shaft replacement, differential service, AWD system (if applicable) diagnosis and repair

Suspension:

Front and rear suspension component replacement (struts, shocks, control arms, ball joints, bushings), alignment specifications

Steering:

Power steering system diagnosis and repair, rack and pinion overhaul, steering column service

Brakes:

Brake system diagnosis, disc and drum brake overhaul, ABS system diagnosis and repair, hydraulic component specifications

Electrical System:

Wiring diagrams for all circuits, starter, alternator, battery service, lighting system, power windows, central locking

Body And Chassis:

Body panel replacement, door and lock service, interior trim removal and installation, structural repair guidelines

HVAC:

Air conditioning system service and repair, heater core replacement, climate control system diagnosis

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and flushes, spark plug replacement, timing belt intervals

Diagnostic Troubleshooting:

Systematic diagnostic trees, symptom-based troubleshooting guides, OBD-II (OBD-I for earlier models) code interpretation

Repair And Rebuild:

Step-by-step repair procedures for all major components, including engine, transmission, and suspension rebuilds

Component Replacement:

Detailed instructions for replacing specific parts like alternators, starters, fuel pumps, brake calipers, etc.

Specifications And Tolerances:

Torque specifications, clearances, wear limits, and other critical measurements for all repair procedures

Wiring Diagrams:

Detailed, easy-to-read wiring schematics for all vehicle systems

Technical Depth

Depth:

Full mechanical and electrical overhaul, advanced diagnostics, component-level repair

📊 Manual Specifications

File Format

Format:

Searchable PDF

Accessibility:

Viewable on computers, tablets, and smartphones

Print Quality

Quality:

High-resolution scans, clear diagrams and text

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

4G63 SOHC/DOHC

Displacement 4G63:

2.0L (1997cc)

Configuration 4G63:

Inline 4-Cylinder, DOHC (Turbocharged in some variants)

Power 4G63 Na:

Approx. 140-150 hp

Torque 4G63 Na:

Approx. 130-140 lb-ft

Power 4G63 Turbo:

Approx. 200-240 hp (depending on specific model/tuning)

Torque 4G63 Turbo:

Approx. 200-260 lb-ft (depending on specific model/tuning)

Alternative Engine

Engine Code Common:

4G64 SOHC

Displacement 4G64:

2.4L (2351cc)

Configuration 4G64:

Inline 4-Cylinder, SOHC

Power 4G64:

Approx. 140-150 hp

Torque 4G64:

Approx. 150-160 lb-ft

Engine Code V6:

6A12/6A13

Displacement V6:

2.0L (1998cc) / 2.5L (2498cc)

Configuration V6:

V6, SOHC/DOHC

Power V6:

Approx. 150-170 hp (2.0L), 170-200 hp (2.5L)

Torque V6:

Approx. 140-155 lb-ft (2.0L), 160-180 lb-ft (2.5L)

Performance

Acceleration 0 60 Typical:

7.5 - 10 seconds (depending on engine and transmission)

Fuel System

Induction Type:

Multi-point Electronic Fuel Injection (MPI-EFI)

Fuel Type:

Unleaded Gasoline (87 AKI or higher recommended)

Fuel Pump Type:

In-tank electric

🔧 Transmission

Standard

Type:

5-speed Manual Transmission (5MT)

Optional

Type:

4-speed Automatic Transmission (4AT) with Electronic Control

Features

Sport Mode Auto:

Available on some automatic transmissions

AWD Availability:

Available on select models (often with V6 engines)

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 Gear Oil (refer to manual for exact spec)

Automatic Transmission Fluid:

Mitsubishi DiaQueen J2 or ATF SP-II (refer to manual for exact spec)

📐 Dimensions

Exterior

Length Approx:

186-190 inches

Width Approx:

69-70 inches

Height Approx:

55-57 inches

Wheelbase Approx:

104-106 inches

Weights

Curb Weight Approx:

3000-3400 lbs

Gross Vehicle Weight Rating Approx:

4100-4500 lbs

Cargo

Trunk Volume Approx:

14-15 cubic feet

🛡️ Safety Features

Ratings

NHTSA Front Crash Test Driver:

Good (for models tested)

NHTSA Front Crash Test Passenger:

Good (for models tested)

Active Features

Standard on many models, optional on others

Traction Control:

Available on select higher-trim or performance models

Passive Features

Airbags Driver:

Standard on most models from mid-90s onwards

Airbags Passenger:

Available on later models

Seatbelts:

3-point inertia reel seatbelts front and rear

💡 Technology Features

Infotainment

Head Unit Type:

Factory AM/FM Cassette/CD player, some models with premium audio systems (e.g., Mitsubishi Premium Sound)

Display Type:

Basic LCD or LED displays for radio and climate controls

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Aux Input:

Not typically factory equipped; aftermarket solutions common

Usb Port:

Not factory equipped

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 5,000-7,500 miles or 6 months (refer to manual for specific engine/oil type)

Engine Air Filter Replacement Interval:

Every 15,000-30,000 miles or 2-3 years

Timing Belt Replacement Interval:

Every 60,000-100,000 miles or 7-10 years (CRITICAL for 4G6x engines)

Spark Plug Replacement Interval:

Every 30,000-100,000 miles (depending on plug type, e.g., platinum/iridium)

Fluid Specifications

Engine Oil Type Viscosity:

API SG/SH or higher, SAE 5W-30, 5W-40, or 10W-30 (refer to manual for ambient temperature chart)

Engine Coolant Type:

Mitsubishi Super Long Life Coolant (SLLC) or equivalent (Ethylene Glycol based, green color)

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

ATF Dexron II or III, or specific Mitsubishi power steering fluid

Known Issues

Timing Belt Failure:

Critical failure if not replaced on schedule, causing severe engine damage (interference engine)

Automatic Transmission Harsh Shifting:

Can occur due to worn solenoids or low/degraded fluid

Suspension Wear:

Worn ball joints, tie rod ends, and control arm bushings leading to clunking noises and alignment issues

Oxygen Sensor Failure:

Can lead to poor fuel economy and check engine light illumination

Exhaust Manifold Cracks:

Common on some 4-cylinder models due to heat cycles, causing exhaust leaks

HVAC Blend Door Actuator Failure:

Can result in inability to control temperature or airflow direction

📚 Vehicle History

Brand Heritage

Parent Company:

Mitsubishi Motors Corporation

Model Evolution

Generation Covered:

Fifth Generation (1992-1996) and Sixth Generation (1997-2001)

Design Direction:

Transitioned from a more angular design in the early 90s to a sleeker, more aerodynamic profile with the introduction of the 1997 model.

Performance Variants:

Notable for the inclusion of the 4G63 turbocharged engine in certain sport-oriented trims (e.g., GT, VR-4 in some markets), offering competitive performance.

Production

Manufacturing Locations:

Primarily Japan, with some assembly in other global locations

Key Production Years:

1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001

🏆 Awards & Recognition

Recognitions

Performance Recognition:

Some models, particularly those with the 4G63 turbo, were recognized for their sporty performance in the era.

Ratings

Consumer Reports Reliability:

Varied across model years; later models generally showed improved reliability. Detailed ratings available through specific historical consumer reports.