Mitsubushi GALANT VR4 1988-1993 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant VR-4 Generation Generation Code: E30/E33/E34/E35 Generation Years: 1987-1993 Codes Chassis Codes Covered: E33A, E38A, E39A, E35A 👋 Introduction Market Position Positioning: The Mitsubishi Galant VR-4 was a flagship performance sedan, often considered a precursor to the Lancer Evolution, known for its advanced technology and sporty driving dynamics. Competitive Analysis Competitors: Competed against performance sedans like the Nissan Skyline, Toyota Camry (in higher trims), and Subaru Legacy RS. Key Features Performance Focus: Emphasis on the powerful 4G63T engine and sophisticated AWD system. Advanced Drivetrain: Highlighting the torque-split all-wheel-drive system. Rally Heritage Connection: Its engine and drivetrain technology laid the groundwork for Mitsubishi's successful rally racing heritage. 📋 Manual Details Coverage Areas Coverage: Comprehensive repair and service for Mitsubishi Galant VR-4 (E30 Series). Page Count Estimated Pages: 900+ Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: 2.0L 4G63 (Naturally Aspirated) and 4G63T (Turbocharged) engines. Transmission: 4-speed Automatic and 5-speed Manual Transmissions. Drivetrain: All-Wheel Drive (AWD) system, front and rear differentials, driveshafts, CV joints. Suspension: Front MacPherson strut, rear multi-link suspension, springs, shock absorbers, control arms, sway bars. Brakes: Front and rear disc brakes, ABS system (if equipped), hydraulic lines, calipers, master cylinder. Steering: Power steering system, steering rack, pump, linkages. Electrical: Starting and charging system, ignition system, lighting, instruments, body electricals, wiring diagrams. Fuel System: Fuel pump, injectors, fuel lines, fuel pressure regulator, fuel filter. Cooling System: Radiator, water pump, thermostat, cooling fans, hoses. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes. Body And Interior: Body panels, doors, glass, interior trim, seats, HVAC system. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes. Troubleshooting: Diagnostic procedures, fault finding for all major systems. Engine Repair: Engine disassembly, assembly, component replacement (pistons, rings, bearings, valves, etc.). Transmission Repair: Transmission removal, disassembly, component replacement, reassembly, adjustments. Brake Service: Brake pad/shoe replacement, rotor replacement, bleeding brake system, ABS component service. Suspension And Steering Repair: Component replacement, alignment specifications, power steering system repair. Electrical Diagnostics: Wiring diagram interpretation, sensor testing, module diagnosis. Turbocharger Service: Turbocharger inspection, repair, and replacement (for 4G63T). Technical Depth Depth: Detailed, in-depth coverage suitable for professional mechanics and experienced DIY enthusiasts. Diagnostic Charts: Includes specific diagnostic flowcharts and symptom-based troubleshooting guides. Torque Specs: Comprehensive torque specifications for all fasteners and components. Tolerances: Engine and transmission component clearances and tolerances for rebuilds. Wiring Diagrams: Detailed, factory-quality wiring diagrams for all electrical systems. 📊 Manual Specifications File Format Quality: High-resolution, text-searchable PDF for easy navigation and information retrieval. Printability: Printable pages for on-the-go reference or detailed workshop use. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Turbo: 4G63T Engine Displacement Turbo: 1997 cc Engine Configuration Turbo: Inline 4-cylinder, DOHC, 16-valve, turbocharged with intercooler Bore X Stroke Turbo: 85.0 mm x 88.0 mm Compression Ratio Turbo: 8.5:1 (typical) Horsepower Turbo: 190-200 hp (approx. at 6000 rpm, depending on market and specific model year) Torque Turbo: 203-214 lb-ft (approx. at 3000 rpm, depending on market and specific model year) Engine Code Naturally Aspirated: 4G63 Engine Displacement Naturally Aspirated: 1997 cc Engine Configuration Naturally Aspirated: Inline 4-cylinder, DOHC, 16-valve Performance 0 60 Mph: Approx. 7.0-7.5 seconds (for turbo models) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection. Fuel Type: Unleaded gasoline (Octane rating as specified by manufacturer). Turbo System: Mitsubishi TD05H-14B turbocharger (or similar variant), air-to-air intercooler. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission with Sport Mode Features AWD System: Full-time All-Wheel Drive (4WD) with viscous coupling center differential and optional Active Yaw Control (AYC) on some later models/markets. Manual Gear Ratios: Specific gear ratios are detailed within the manual. Automatic Gear Ratios: Specific gear ratios are detailed within the manual. Fluid Specifications Manual Transmission Fluid: GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90 (refer to manual for exact specification). Automatic Transmission Fluid: Dexron III or equivalent ATF (refer to manual for exact specification). Fluid Capacities Manual Transmission Capacity: Approx. 2.0-2.5 liters (refer to manual for exact specification). Automatic Transmission Capacity: Approx. 3.5-4.5 liters (refer to manual for exact specification). 📐 Dimensions Exterior Length: Approx. 4615 mm (181.7 in) Width: Approx. 1715 mm (67.5 in) Height: Approx. 1390 mm (54.7 in) Wheelbase: Approx. 2600 mm (102.4 in) Front Track: Approx. 1460 mm (57.5 in) Rear Track: Approx. 1450 mm (57.1 in) Weights Curb Weight: Approx. 1400-1500 kg (3086-3307 lbs, depending on transmission and equipment) Gross Vehicle Weight Rating: Varies by specific model, refer to VIN plate. Cargo Trunk Capacity: Sufficient for a performance sedan of its era, specific volume not commonly published, refer to manual for practical insights. 🛡️ Safety Features Ratings NHTSA Ratings: NHTSA testing data for this era is limited...

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Tipo: Car

Fabricante:

Sku: 39116

Coleções: ALL Mitsubishi

Disponibilidade: Em estoque

Tag: 1988 1989 1990 1991 1992 1993 Car GALANT VR4 Mitsubishi Mitsubushi

Variantes do produto

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant VR-4

Generation

Generation Code:

E30/E33/E34/E35

Generation Years:

1987-1993

Codes

Chassis Codes Covered:

E33A, E38A, E39A, E35A

👋 Introduction

Market Position

Positioning:

The Mitsubishi Galant VR-4 was a flagship performance sedan, often considered a precursor to the Lancer Evolution, known for its advanced technology and sporty driving dynamics.

Competitive Analysis

Competitors:

Competed against performance sedans like the Nissan Skyline, Toyota Camry (in higher trims), and Subaru Legacy RS.

Key Features

Performance Focus:

Emphasis on the powerful 4G63T engine and sophisticated AWD system.

Advanced Drivetrain:

Highlighting the torque-split all-wheel-drive system.

Rally Heritage Connection:

Its engine and drivetrain technology laid the groundwork for Mitsubishi's successful rally racing heritage.

📋 Manual Details

Coverage Areas

Coverage:

Comprehensive repair and service for Mitsubishi Galant VR-4 (E30 Series).

Page Count

Estimated Pages:

Manual Type

Type:

Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

2.0L 4G63 (Naturally Aspirated) and 4G63T (Turbocharged) engines.

Transmission:

4-speed Automatic and 5-speed Manual Transmissions.

Drivetrain:

All-Wheel Drive (AWD) system, front and rear differentials, driveshafts, CV joints.

Suspension:

Front MacPherson strut, rear multi-link suspension, springs, shock absorbers, control arms, sway bars.

Brakes:

Front and rear disc brakes, ABS system (if equipped), hydraulic lines, calipers, master cylinder.

Steering:

Power steering system, steering rack, pump, linkages.

Electrical:

Starting and charging system, ignition system, lighting, instruments, body electricals, wiring diagrams.

Fuel System:

Fuel pump, injectors, fuel lines, fuel pressure regulator, fuel filter.

Cooling System:

Radiator, water pump, thermostat, cooling fans, hoses.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, pipes.

Body And Interior:

Body panels, doors, glass, interior trim, seats, HVAC system.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes.

Troubleshooting:

Diagnostic procedures, fault finding for all major systems.

Engine Repair:

Engine disassembly, assembly, component replacement (pistons, rings, bearings, valves, etc.).

Transmission Repair:

Transmission removal, disassembly, component replacement, reassembly, adjustments.

Brake Service:

Brake pad/shoe replacement, rotor replacement, bleeding brake system, ABS component service.

Suspension And Steering Repair:

Component replacement, alignment specifications, power steering system repair.

Electrical Diagnostics:

Wiring diagram interpretation, sensor testing, module diagnosis.

Turbocharger Service:

Turbocharger inspection, repair, and replacement (for 4G63T).

Technical Depth

Depth:

Detailed, in-depth coverage suitable for professional mechanics and experienced DIY enthusiasts.

Diagnostic Charts:

Includes specific diagnostic flowcharts and symptom-based troubleshooting guides.

Torque Specs:

Comprehensive torque specifications for all fasteners and components.

Tolerances:

Engine and transmission component clearances and tolerances for rebuilds.

Wiring Diagrams:

Detailed, factory-quality wiring diagrams for all electrical systems.

📊 Manual Specifications

File Format

Quality:

High-resolution, text-searchable PDF for easy navigation and information retrieval.

Printability:

Printable pages for on-the-go reference or detailed workshop use.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Turbo:

4G63T

Engine Displacement Turbo:

1997 cc

Engine Configuration Turbo:

Inline 4-cylinder, DOHC, 16-valve, turbocharged with intercooler

Bore X Stroke Turbo:

85.0 mm x 88.0 mm

Compression Ratio Turbo:

8.5:1 (typical)

Horsepower Turbo:

190-200 hp (approx. at 6000 rpm, depending on market and specific model year)

Torque Turbo:

203-214 lb-ft (approx. at 3000 rpm, depending on market and specific model year)

Engine Code Naturally Aspirated:

Engine Displacement Naturally Aspirated:

1997 cc

Engine Configuration Naturally Aspirated:

Inline 4-cylinder, DOHC, 16-valve

Performance

0 60 Mph:

Approx. 7.0-7.5 seconds (for turbo models)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with multi-point injection.

Fuel Type:

Unleaded gasoline (Octane rating as specified by manufacturer).

Turbo System:

Mitsubishi TD05H-14B turbocharger (or similar variant), air-to-air intercooler.

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

4-speed Automatic Transmission with Sport Mode

Features

AWD System:

Full-time All-Wheel Drive (4WD) with viscous coupling center differential and optional Active Yaw Control (AYC) on some later models/markets.

Manual Gear Ratios:

Specific gear ratios are detailed within the manual.

Automatic Gear Ratios:

Specific gear ratios are detailed within the manual.

Fluid Specifications

Manual Transmission Fluid:

GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90 (refer to manual for exact specification).

Automatic Transmission Fluid:

Dexron III or equivalent ATF (refer to manual for exact specification).

Fluid Capacities

Manual Transmission Capacity:

Approx. 2.0-2.5 liters (refer to manual for exact specification).

Automatic Transmission Capacity:

Approx. 3.5-4.5 liters (refer to manual for exact specification).

📐 Dimensions

Exterior

Length:

Approx. 4615 mm (181.7 in)

Width:

Approx. 1715 mm (67.5 in)

Height:

Approx. 1390 mm (54.7 in)

Wheelbase:

Approx. 2600 mm (102.4 in)

Front Track:

Approx. 1460 mm (57.5 in)

Rear Track:

Approx. 1450 mm (57.1 in)

Weights

Curb Weight:

Approx. 1400-1500 kg (3086-3307 lbs, depending on transmission and equipment)

Gross Vehicle Weight Rating:

Varies by specific model, refer to VIN plate.

Cargo

Trunk Capacity:

Sufficient for a performance sedan of its era, specific volume not commonly published, refer to manual for practical insights.

🛡️ Safety Features

Ratings

NHTSA Ratings:

NHTSA testing data for this era is limited and not directly comparable to modern standards. Safety features were advanced for its time.

Active Features

Anti-lock Braking System (ABS) available on many models.

All-Wheel Drive provides enhanced traction and stability in various conditions.

Passive Features

Airbags:

Driver-side airbag typically standard; passenger airbag may have been optional or introduced later in the generation.

Seatbelts:

Three-point retractable seatbelts for all seating positions.

Crumple Zones:

Designed with front and rear crumple zones for energy absorption.

💡 Technology Features

Infotainment

Audio System:

Factory radio/cassette player, often with premium speaker options. Upgrades are common.

Instrument Cluster:

Includes tachometer, speedometer, fuel gauge, coolant temperature gauge, and various warning lights. Turbo models often featured a boost gauge.

Driver Assistance

Cruise Control:

Electronic cruise control available on most models.

Anti-lock Braking System provided enhanced braking control.

Connectivity

Original Connectivity:

Limited by era; primarily focused on physical controls for audio and HVAC.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions (refer to manual for specific recommendation).

Air Filter Replacement:

Every 12,000-15,000 miles (20,000-24,000 km) or annually.

Spark Plug Replacement:

Every 30,000-45,000 miles (50,000-72,000 km), use of correct type is crucial.

Timing Belt Replacement:

Crucial for 4G63 engines. Typically every 60,000 miles (100,000 km) or 5 years. Failure can cause catastrophic engine damage.

Fluid Specifications

Engine Oil:

API SG or higher, Viscosity typically 10W-30 or 5W-30 (refer to manual for exact specification and capacity).

Coolant:

Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific type and capacity.

Brake Fluid:

DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).

Known Issues

Turbo Wear:

Turbocharger oil seals and bearings can wear with age and mileage, especially if oil changes were neglected.

Timing Belt Tensioner:

Tensioner and idler pulleys can fail, leading to timing belt issues if not replaced during belt service.

Clutch Wear:

Wear on the clutch is common in manual transmission models, especially with spirited driving.

Idle Control Valve:

Idle Air Control (IAC) valve can become dirty or fail, leading to rough idling or stalling.

Engine Mounts:

Hydraulic engine mounts can degrade over time, leading to increased vibration.

Power Steering Leaks:

Hoses and seals in the power steering system can develop leaks.

📚 Vehicle History

Brand Heritage

Heritage:

Mitsubishi has a long history in automotive manufacturing, with a strong presence in motorsports and performance vehicles.

Model Evolution

Evolution:

The E30 series Galant VR-4 marked a significant step for Mitsubishi, introducing its signature 4G63T engine and advanced AWD technology, influencing later performance models.

Production

Production Years:

1987-1993

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Performance Acclaim:

While specific awards are scarce for this particular model year in isolation, the Galant VR-4 was widely recognized for its potent drivetrain and handling capabilities, establishing Mitsubishi as a player in the performance sedan market.