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Mitsubishi Lancer 2006 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2006 Generation Generation: 8th Generation (CY) Codes Chassis Code: CY 👋 Introduction Market Position Segment: Compact Sedan/Hatchback Target Audience: Budget-conscious buyers, enthusiasts, DIY mechanics Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Mazda3 Key Features Value Proposition: Affordable pricing, reliable performance, sporty handling (especially GT models), practical interior Manual Benefit: Empowers owners with factory-level repair and maintenance knowledge, reducing reliance on costly dealership services. 📋 Manual Details Coverage Areas Regions Covered: Global Markets (specific to North American, European, and Asian variants as applicable) Page Count Estimated Page Count: Varies based on engine and trim; typically 2000+ pages for a comprehensive factory service manual Manual Type Type: Repair Service Manual / Workshop Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent unzipping software) Compatibility Operating Systems: All Versions of Windows, macOS 📖 Manual Coverage Systems Covered Powertrain: Engine (2.0L, 2.4L), Transmission (5-speed Manual, 4-speed Automatic), Drivetrain (FWD, AWD) Chassis: Suspension (Front MacPherson Strut, Rear Multi-link), Steering (Power Assisted Rack and Pinion), Brakes (Front Ventilated Disc, Rear Disc/Drum) Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Audio System, HVAC Controls, SRS (Airbag) System Body: Exterior Panels, Interior Trim, Glass, Doors, Hood, Trunk Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Service, Belt Inspection and Replacement Repair: Engine Component Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis and Replacement Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Electrical Schematics, Component Testing Procedures Disassembly Assembly: Detailed step-by-step instructions for component removal and reinstallation Technical Specifications: Torque Values, Clearances, Fluid Capacities, Component Dimensions Technical Depth Depth: Comprehensive; suitable for professional technicians and advanced DIY enthusiasts with basic mechanical and electrical knowledge. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Zoom Functionality: Zoom IN/OUT capable for detailed viewing Binding Type Binding: Digital (N/A for print) Paper Type Paper Type: Digital (N/A for print) Manual Completeness Completeness: Corresponds to factory service manual and owner's manual content ⚙️ Engine Specifications Primary Engine Engine Code Common: 4G63 (2.0L Naturally Aspirated/Turbocharged in some variants), 4G64 (2.4L) Displacement Common: 2.0 Liters (1997cc), 2.4 Liters (2378cc) Configuration Common: Inline-4, DOHC, 16 Valves Performance Common Horsepower 2.0L Na: Approx. 133-160 hp (depending on market and sub-model) Torque 2.0L Na: Approx. 135-145 lb-ft Horsepower 2.4L: Approx. 160 hp Torque 2.4L: Approx. 155 lb-ft Fuel System Induction Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Maintenance Oil Type Spec: SAE 5W-30 API SJ or ILSAC GF-3 (check manual for specific viscosity and specification based on climate) Oil Capacity L: Approx. 4.0-4.5 Liters (check manual for exact capacity with filter) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission (INVECS-II) Features Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD - typically with Ralliart/Evolution variants) Maintenance Manual Transmission Fluid Spec: API GL-3 or GL-4 SAE 75W-90 Gear Oil (check manual for specific recommendation) Automatic Transmission Fluid Spec: DIAQueen ATF-SP III (or equivalent) 📐 Dimensions Exterior Length Mm Common: Approx. 4530 mm (Sedan), 4470 mm (Hatchback) Width Mm Common: Approx. 1740 mm Height Mm Common: Approx. 1445 mm (Sedan), 1470 mm (Hatchback) Weights Curb Weight Kg Common: Approx. 1250-1400 kg (depending on engine and drivetrain) Wheelbase Mm Common: Approx. 2635 mm 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 5-Star (for driver and passenger) IIHS Side Impact Rating: Good (for models equipped with side airbags) Active Features Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD) Traction Control: Traction Control System (TCS) - available on higher trims/AWD models Passive Features Airbags: Frontal Airbags (Driver & Passenger), Optional Side-Curtain Airbags, Optional Front Side Impact Airbags Seatbelts: 3-point Seatbelts with Pretensioners and Load Limiters (front), 3-point Seatbelts (rear) 💡 Technology Features Infotainment Audio System Features: AM/FM Radio, CD Player, Optional CD/MP3 Player, Speaker configurations vary by trim (e.g., 4 or 6 speakers) Driver Assistance Cruise Control: Standard on most higher trim levels, optional on some base models Connectivity Auxiliary Input: Not typically standard; may be an aftermarket addition. 🔧 Maintenance Service Intervals Oil Change Interval Km: Every 7,500 - 10,000 km or 6-12 months (whichever comes first, depending on driving conditions) Air Filter Replacement Km: Every 20,000 - 30,000 km or as needed based on inspection Spark Plug Replacement Km: Every 100,000 km (for Iridium tipped plugs), 50,000 km (for Platinum or Copper) Timing Belt Replacement Km: Every 100,000 km (if equipped with a timing belt, refer to manual for specific engine) Fluid Specifications Coolant Type: Mitsubishi Super Long Life Coolant (MS-3) or equivalent HOAT (Hybrid Organic Acid Technology) coolant Brake Fluid Spec: DOT 3 or DOT 4 Power Steering Fluid Spec: ATF DEXRON II/III or specified Mitsubishi fluid Known Issues...
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Sku: 390969
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Mitsubishi Lancer 2006 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Year:
2006
Generation
Generation:
8th Generation (CY)
Codes
Chassis Code:
CY
👋 Introduction
Market Position
Segment:
Compact Sedan/Hatchback
Target Audience:
Budget-conscious buyers, enthusiasts, DIY mechanics
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Mazda3
Key Features
Value Proposition:
Affordable pricing, reliable performance, sporty handling (especially GT models), practical interior
Manual Benefit:
Empowers owners with factory-level repair and maintenance knowledge, reducing reliance on costly dealership services.
📋 Manual Details
Coverage Areas
Regions Covered:
Global Markets (specific to North American, European, and Asian variants as applicable)
Page Count
Estimated Page Count:
Varies based on engine and trim; typically 2000+ pages for a comprehensive factory service manual
Manual Type
Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent unzipping software)
Compatibility
Operating Systems:
All Versions of Windows, macOS
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2.0L, 2.4L), Transmission (5-speed Manual, 4-speed Automatic), Drivetrain (FWD, AWD)
Chassis:
Suspension (Front MacPherson Strut, Rear Multi-link), Steering (Power Assisted Rack and Pinion), Brakes (Front Ventilated Disc, Rear Disc/Drum)
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Audio System, HVAC Controls, SRS (Airbag) System
Body:
Exterior Panels, Interior Trim, Glass, Doors, Hood, Trunk
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Service, Belt Inspection and Replacement
Repair:
Engine Component Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis and Replacement
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Electrical Schematics, Component Testing Procedures
Disassembly Assembly:
Detailed step-by-step instructions for component removal and reinstallation
Technical Specifications:
Torque Values, Clearances, Fluid Capacities, Component Dimensions
Technical Depth
Depth:
Comprehensive; suitable for professional technicians and advanced DIY enthusiasts with basic mechanical and electrical knowledge.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT capable for detailed viewing
Binding Type
Binding:
Digital (N/A for print)
Paper Type
Paper Type:
Digital (N/A for print)
Manual Completeness
Completeness:
Corresponds to factory service manual and owner's manual content
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4G63 (2.0L Naturally Aspirated/Turbocharged in some variants), 4G64 (2.4L)
Displacement Common:
2.0 Liters (1997cc), 2.4 Liters (2378cc)
Configuration Common:
Inline-4, DOHC, 16 Valves
Performance Common
Horsepower 2.0L Na:
Approx. 133-160 hp (depending on market and sub-model)
Torque 2.0L Na:
Approx. 135-145 lb-ft
Horsepower 2.4L:
Approx. 160 hp
Torque 2.4L:
Approx. 155 lb-ft
Fuel System
Induction Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Maintenance
Oil Type Spec:
SAE 5W-30 API SJ or ILSAC GF-3 (check manual for specific viscosity and specification based on climate)
Oil Capacity L:
Approx. 4.0-4.5 Liters (check manual for exact capacity with filter)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission (INVECS-II)
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD - typically with Ralliart/Evolution variants)
Maintenance
Manual Transmission Fluid Spec:
API GL-3 or GL-4 SAE 75W-90 Gear Oil (check manual for specific recommendation)
Automatic Transmission Fluid Spec:
DIAQueen ATF-SP III (or equivalent)
📐 Dimensions
Exterior
Length Mm Common:
Approx. 4530 mm (Sedan), 4470 mm (Hatchback)
Width Mm Common:
Approx. 1740 mm
Height Mm Common:
Approx. 1445 mm (Sedan), 1470 mm (Hatchback)
Weights
Curb Weight Kg Common:
Approx. 1250-1400 kg (depending on engine and drivetrain)
Wheelbase Mm Common:
Approx. 2635 mm
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (for driver and passenger)
IIHS Side Impact Rating:
Good (for models equipped with side airbags)
Active Features
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)
Traction Control:
Traction Control System (TCS) - available on higher trims/AWD models
Passive Features
Airbags:
Frontal Airbags (Driver & Passenger), Optional Side-Curtain Airbags, Optional Front Side Impact Airbags
Seatbelts:
3-point Seatbelts with Pretensioners and Load Limiters (front), 3-point Seatbelts (rear)
💡 Technology Features
Infotainment
Audio System Features:
AM/FM Radio, CD Player, Optional CD/MP3 Player, Speaker configurations vary by trim (e.g., 4 or 6 speakers)
Driver Assistance
Cruise Control:
Standard on most higher trim levels, optional on some base models
Connectivity
Auxiliary Input:
Not typically standard; may be an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Every 7,500 - 10,000 km or 6-12 months (whichever comes first, depending on driving conditions)
Air Filter Replacement Km:
Every 20,000 - 30,000 km or as needed based on inspection
Spark Plug Replacement Km:
Every 100,000 km (for Iridium tipped plugs), 50,000 km (for Platinum or Copper)
Timing Belt Replacement Km:
Every 100,000 km (if equipped with a timing belt, refer to manual for specific engine)
Fluid Specifications
Coolant Type:
Mitsubishi Super Long Life Coolant (MS-3) or equivalent HOAT (Hybrid Organic Acid Technology) coolant
Brake Fluid Spec:
DOT 3 or DOT 4
Power Steering Fluid Spec:
ATF DEXRON II/III or specified Mitsubishi fluid
Known Issues
Common Wear Items:
Front control arm bushings, wheel bearings, exhaust system components, catalytic converter (especially in older models with high mileage)
Engine Performance Notes:
Some instances of oil consumption in higher mileage 4G63/4G64 engines, potential for timing belt failure if not replaced per schedule.
Transmission Notes:
Automatic transmission may exhibit harsh shifts if fluid is not regularly maintained. Manual transmissions generally robust.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors, known for its engineering prowess and rallying heritage (Lancer Evolution series).
Model Evolution
Lancerevolution Connection:
The 2006 Lancer platform shares its core architecture with the legendary Lancer Evolution VIII, offering a basis for performance tuning.
Production
Production Period:
2000-2007 (8th Generation)
Manufacturing Locations:
Japan, Australia, Thailand, USA (assembly may vary by market)
🏆 Awards & Recognition
Recognitions
Segment Awards:
Often praised for value and affordability within its class. Specific awards vary by market and review publications.
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