🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year Range Covered: 2000-2007 Codes Chassis Codes: CS, CT, CY, CZ Engine Codes Primary: 4G13, 4G15, 4G63, 4G64, 4G92, 4G93 👋 Introduction Market Position Segment: Compact/Subcompact Sedan and Hatchback Target Audience: DIY mechanics, independent repair shops, Mitsubishi enthusiasts Competitive Analysis Key Competitors Era: Honda Civic, Toyota Corolla, Ford Focus, Mazda3, Nissan Sentra Key Features Manual Advantage: Highly comprehensive, detailed step-by-step instructions, exploded views for clarity, covers a wide range of engine and model variations within the specified years Vehicle Strengths: Reliability (particularly with the 4G63 engine), affordability, sporty handling (especially Ralliart/Evolution variants), AWD capability 📋 Manual Details Coverage Areas General Coverage: Comprehensive service, maintenance, and repair Specific Coverage: Engine, transmission, drivetrain, brakes, suspension, steering, electrical, body, HVAC, diagnostics Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals (pistons, rings, crankshaft, camshafts, cylinder head, block), lubrication system, cooling system, fuel system (injection, pumps, injectors), ignition system, emission control systems, turbocharging (where applicable) Transmission Drivetrain: Manual transmission (clutch, gear selection, overhaul), Automatic transmission (ATF, valve body, torque converter, overhaul), All-Wheel Drive (AWD) systems (transfer case, differentials), CV joints, driveshafts Suspension Steering: Front and rear suspension components (struts, shocks, control arms, springs, bushings), steering gear, power steering system, wheel alignment specifications Brakes: Brake system hydraulics (master cylinder, lines, calipers, wheel cylinders), brake pads, rotors, drums, parking brake system, ABS (Anti-lock Braking System) operation and diagnostics Electrical Electronics: Wiring diagrams, fuse box locations and functions, battery, charging system (alternator, starter), lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, horn, wiper/washer system, instrument cluster, body control module (BCM) Body Interior: Body panels, doors, hood, trunk, glass, interior trim, seats, airbags, seatbelts, HVAC (heating, ventilation, air conditioning) system (compressor, refrigerant, blower motor, controls) Procedures Included Maintenance: Scheduled maintenance intervals, fluid level checks and changes, filter replacement (oil, air, fuel, cabin), spark plug replacement, belt inspection and replacement, brake fluid flush, coolant flush Repair Rebuild: Engine overhaul (e.g., cylinder head gasket replacement, timing belt/chain service), transmission overhaul, brake component replacement, suspension component replacement, starter/alternator replacement, fuel pump replacement, HVAC component repair Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs) and their interpretation, symptom-based troubleshooting guides, electrical system diagnostics using multimeters and oscilloscopes, common fault identification and repair procedures Special Tools: Identification of required special tools for specific repair procedures Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and electrical schematics 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content Print Quality: High-resolution digital scans suitable for printing Print Quality Image Clarity: Sharp, clear diagrams, exploded views, and photographs Binding Type Binding Type Physical Manual: N/A (Digital Format) Paper Type Paper Type Physical Manual: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Name Common: Inline-4 Cylinder Displacement Common Eu: 1.3L (1332cc), 1.5L (1499cc), 1.6L (1584cc) Displacement Common Us: 2.0L (1997cc - 4G63/4G64), 2.4L (2351cc - 4G64) Performance Horsepower Range: 88 hp to over 290 hp (for Evolution models) Torque Range: 100 lb-ft to over 270 lb-ft (for Evolution models) Fuel System Induction Type: Multi-point fuel injection (MPI), Turbocharged Direct Injection (TD04 turbo on Evolution) Fuel Type: Unleaded gasoline Octane Rating Recommended: 87 AKI (for naturally aspirated), 91+ AKI (for turbocharged/performance variants) 🔧 Transmission Standard Transmission Type Common: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (INVECS-II) Features AWD Availability: Available on select trims (e.g., Ralliart, Evolution) utilizing Mitsubishi's Advanced Traction Engineering System (Active AWD) Clutch Type: Single dry plate (manual transmission) 📐 Dimensions Exterior Length Typical: Approx. 173-175 inches (4394-4445 mm) Width Typical: Approx. 67-68 inches (1702-1727 mm) Height Typical: Approx. 55-57 inches (1397-1448 mm) Wheelbase Typical: Approx. 102.4 inches (2600 mm) Weights Curb Weight Range: Approx. 2500-3100 lbs (1134-1406 kg) 🛡️ Safety Features Ratings NHTSA Front Driver Impact Rating: Likely 4-star or 5-star (varies by year and specific tests) IIHS Front Offset Crash Rating: Likely Good (varies by year and specific tests) Active Features ABS: Standard or optional depending on trim level Traction Control: Available on higher trims and AWD models Electronic Stability Control: Introduced on later models and higher trims Passive Features Airbags Standard: Front airbags Airbags Optional: Side-impact airbags, curtain airbags (on later/higher trims) Seatbelts: Three-point inertia-reel seatbelts with pretensioners 💡 Technology Features Infotainment Head Unit Options: Base AM/FM/CD players, optional premium audio systems (e.g., Rockford Fosgate on some trims), available navigation systems on later models Driver Assistance Cruise Control: Standard on most trims Connectivity Auxiliary Input: Rarely standard, often an aftermarket addition or available on higher trims/later years 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for...
Honda Civic, Toyota Corolla, Ford Focus, Mazda3, Nissan Sentra
Key Features
Manual Advantage:
Highly comprehensive, detailed step-by-step instructions, exploded views for clarity, covers a wide range of engine and model variations within the specified years
Vehicle Strengths:
Reliability (particularly with the 4G63 engine), affordability, sporty handling (especially Ralliart/Evolution variants), AWD capability
Front and rear suspension components (struts, shocks, control arms, springs, bushings), steering gear, power steering system, wheel alignment specifications
Wiring diagrams, fuse box locations and functions, battery, charging system (alternator, starter), lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, horn, wiper/washer system, instrument cluster, body control module (BCM)
Body Interior:
Body panels, doors, hood, trunk, glass, interior trim, seats, airbags, seatbelts, HVAC (heating, ventilation, air conditioning) system (compressor, refrigerant, blower motor, controls)
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid level checks and changes, filter replacement (oil, air, fuel, cabin), spark plug replacement, belt inspection and replacement, brake fluid flush, coolant flush
Diagnostic trouble codes (DTCs) and their interpretation, symptom-based troubleshooting guides, electrical system diagnostics using multimeters and oscilloscopes, common fault identification and repair procedures
Special Tools:
Identification of required special tools for specific repair procedures
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and electrical schematics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content
Print Quality:
High-resolution digital scans suitable for printing
Print Quality
Image Clarity:
Sharp, clear diagrams, exploded views, and photographs
Binding Type
Binding Type Physical Manual:
N/A (Digital Format)
Paper Type
Paper Type Physical Manual:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Name Common:
Inline-4 Cylinder
Displacement Common Eu:
1.3L (1332cc), 1.5L (1499cc), 1.6L (1584cc)
Displacement Common Us:
2.0L (1997cc - 4G63/4G64), 2.4L (2351cc - 4G64)
Performance
Horsepower Range:
88 hp to over 290 hp (for Evolution models)
Torque Range:
100 lb-ft to over 270 lb-ft (for Evolution models)
Fuel System
Induction Type:
Multi-point fuel injection (MPI), Turbocharged Direct Injection (TD04 turbo on Evolution)
Fuel Type:
Unleaded gasoline
Octane Rating Recommended:
87 AKI (for naturally aspirated), 91+ AKI (for turbocharged/performance variants)
🔧 Transmission
Standard
Transmission Type Common:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (INVECS-II)
Features
AWD Availability:
Available on select trims (e.g., Ralliart, Evolution) utilizing Mitsubishi's Advanced Traction Engineering System (Active AWD)
Clutch Type:
Single dry plate (manual transmission)
📐 Dimensions
Exterior
Length Typical:
Approx. 173-175 inches (4394-4445 mm)
Width Typical:
Approx. 67-68 inches (1702-1727 mm)
Height Typical:
Approx. 55-57 inches (1397-1448 mm)
Wheelbase Typical:
Approx. 102.4 inches (2600 mm)
Weights
Curb Weight Range:
Approx. 2500-3100 lbs (1134-1406 kg)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact Rating:
Likely 4-star or 5-star (varies by year and specific tests)
IIHS Front Offset Crash Rating:
Likely Good (varies by year and specific tests)
Active Features
ABS:
Standard or optional depending on trim level
Traction Control:
Available on higher trims and AWD models
Electronic Stability Control:
Introduced on later models and higher trims
Passive Features
Airbags Standard:
Front airbags
Airbags Optional:
Side-impact airbags, curtain airbags (on later/higher trims)
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners
💡 Technology Features
Infotainment
Head Unit Options:
Base AM/FM/CD players, optional premium audio systems (e.g., Rockford Fosgate on some trims), available navigation systems on later models
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Auxiliary Input:
Rarely standard, often an aftermarket addition or available on higher trims/later years
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for specific recommendations)
Engine Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km)
Spark Plug Replacement Standard:
Every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on plug type (copper, platinum, iridium)
Timing Belt Replacement 4G63/4G64:
Typically every 60,000 to 90,000 miles (96,000 to 144,000 km) or 5-7 years (critical for interference engines)
Fluid Specifications
Engine Oil Type Common:
API SJ/SL, ACEA A2/A3, SAE 5W-30 or 10W-30 (refer to manual for specific viscosity based on climate)
Engine Oil Capacity:
Approx. 4.0-4.5 quarts (3.8-4.3 liters) with filter, varies by engine
Coolant Type:
Mitsubishi Diaqueen Super Long Life Coolant (Green) or equivalent HOAT coolant
Transmission Fluid Manual:
GL-4 Gear Oil, SAE 75W-90 (refer to manual for exact specification)
Transmission Fluid Automatic:
Mitsubishi Diaqueen ATF-SP III or equivalent Dexron III/Mercon compatible fluid
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific requirement)
Known Issues
Engine Mounts:
Can degrade and cause vibration or clunking noises, especially in performance models
Timing Belt Tensioner:
Failure can lead to belt slippage or catastrophic engine damage on interference engines (4G63/4G64)
Rear Wheel Bearings:
Can become noisy with age and mileage
Ac System:
Compressor clutch failure or leaks in evaporator core can occur
Rust:
Can affect wheel wells, rocker panels, and subframes, particularly in rust-belt regions
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation (Japan)
Reputation:
Known for durable engines (especially the 4G63), rally heritage, and value-oriented vehicles
Model Evolution
Generation Covered:
Sixth Generation (1999-2007 globally, often referred to as the CS/CT generation in some markets)
Facelifts Included:
Includes models before and after the mid-cycle facelift (e.g., 2004 facelift which brought revised styling)
Production
Assembly Locations:
Japan, Thailand, Australia, United States (and others globally)