🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Model Code Designation: Evo I, Evo II, Evo III Platform Chassis Code: CD9A (Evo I/II), CE9A (Evo II/III) Generation Generation: First Generation (1G) Model Years Covered: 1992-1995 Codes Engine Codes Covered: 4G63 (DOHC Turbocharged) 👋 Introduction Market Position Market Segment: Performance Sedan / Rally Homologation Special Target Audience: Enthusiasts, rally competitors, owners seeking in-depth maintenance and repair knowledge Competitive Analysis Key Competitors: Subaru Impreza WRX (GC/GF generation), Ford Escort RS Cosworth, Lancia Delta Integrale Key Features Legendary Status: Iconic for its rally success and performance capabilities Technical Innovation: Advanced all-wheel-drive system (Super Select 4WD II), powerful turbocharged engine, active center differential (optional/later models) 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive mechanical and electrical repair and maintenance Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Workshop Repair Manual / Service Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, piston, rings, connecting rods, crankshaft, cylinder head, camshafts, valve train, timing belt/chain, lubrication system, cooling system Engine Management And Performance: Fuel injection system (MPI), turbocharger system, intercooler, engine control unit (ECU) diagnosis, ignition system, emission controls Transmission Drivetrain: Manual transmission (5-speed), transfer case, differentials (front and rear), drive shafts, half shafts, clutch system, gearbox overhaul Suspension And Steering: Front and rear suspension components (struts, control arms, bushings, anti-roll bars), power steering system, steering rack, steering column Brakes: Front and rear brake systems (discs, calipers, pads), hydraulic system, parking brake, anti-lock braking system (ABS) (if equipped) Electrical System: Battery, alternator, starter motor, lighting system, wiring diagrams, fuse box locations, relays, ignition system, engine sensors, body electrical components Body And Chassis: Body panel removal and installation, interior trim, door mechanisms, glass, bumpers, frame and structural components HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair Procedures Included Routine Maintenance: Oil and filter changes, coolant replacement, spark plug replacement, air filter replacement, fuel filter replacement, brake fluid flush, transmission fluid change Diagnostic Troubleshooting: Step-by-step diagnostic procedures for common malfunctions, fault code interpretation (OBD-I era), symptom-based troubleshooting Component Overhaul And Rebuild: Detailed instructions for disassembling, inspecting, repairing, and reassembling major vehicle components Timing Belt Replacement: Precise procedures for timing belt removal, installation, and engine timing verification Turbocharger Service: Turbocharger inspection, repair, and replacement procedures Clutch Replacement: Detailed steps for clutch assembly replacement Brake System Repair: Brake pad and rotor replacement, caliper overhaul, brake line repair Electrical Component Testing: Testing of sensors, actuators, ignition coils, injectors, and other electrical components Technical Depth Depth Of Information: Extensive, suitable for professional technicians and advanced DIY enthusiasts Diagnostic Capabilities: Detailed diagnostic charts, fault isolation procedures, wiring schematics for troubleshooting Repair Procedures: Step-by-step repair instructions with torque specifications, alignment procedures, and special tool requirements 📊 Manual Specifications File Format File Format: PDF Print Quality Image Resolution: High resolution, clear diagrams and text Searchability: Fully searchable text for quick information retrieval Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-cylinder, DOHC, 16-valve, turbocharged, intercooled Engine Family: 4G63 Displacement: 2.0 Liters (1997 cc) Performance Horsepower Evo I: 247 PS (approx. 244 hp) at 6000 rpm Torque Evo I: 304 Nm (224 lb-ft) at 3000 rpm Horsepower Evo Ii: 252 PS (approx. 249 hp) at 6000 rpm Torque Evo Ii: 309 Nm (228 lb-ft) at 3000 rpm Horsepower Evo Iii: 270 PS (approx. 266 hp) at 6250 rpm Torque Evo Iii: 309 Nm (228 lb-ft) at 4000 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane Rating: 98 RON recommended) Turbocharger: Mitsubishi TD05HR-16G (Evo I/II), TD05HA-16G (Evo III) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission: N/A (Manual exclusively for this generation) Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) (standard on Evo III, optional on Evo II, not on Evo I) Gear Ratios: Specific ratios vary by model year, detailed in manual Transmission Fluid Spec: API GL-4 or GL-5, SAE 75W-90 (check manual for exact spec and capacity) 📐 Dimensions Exterior Length: Approx. 4,310 mm (169.7 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,405 mm (55.3 in) Wheelbase: Approx. 2,600 mm (102.4 in) Wheel Bolt Pattern: 5x114.3 mm Wheel Size: 15x6.5J or 16x7J (depending on model/trim) Tire Size: 205/60R15 or 205/50R16 (common sizes) Weights Curb Weight: Approx. 1,240 kg - 1,300 kg (2,734 lbs - 2,866 lbs) 🛡️ Safety Features Ratings Safety Ratings: No specific NHTSA/Euro NCAP ratings for this era, focus on structural integrity and driver control Active Features Active Safety Features: Advanced All-Wheel Drive (Super Select 4WD II), Optional Active Center Differential (ACD), Powerful braking system Passive Features Passive Safety Features: Reinforced chassis, front airbags (driver and passenger), seat belts 💡 Technology Features Infotainment Infotainment System: Basic AM/FM stereo with...