🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution V (Evo 5) Chassis Code: CP9A Production Years: 1998-1999 Codes Engine Code: 4G63 Transmission Codes: W5M51 (Manual), F5A51 (Automatic - rare for Evo 5) 👋 Introduction Market Position Segment: Performance Sedan, Rally Homologation Special Target Audience: Enthusiasts, performance drivers, rally fans, owners requiring in-depth technical knowledge. Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Escort Cosworth, Lancia Delta Integrale. Key Features Vehicle Legacy: Iconic rally car, renowned for its 4WD system and potent turbocharged engine. Manual Value Proposition: Provides essential technical data for maintaining and repairing a highly specialized performance vehicle, crucial for preserving its value and performance. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, Diagnostics, Maintenance, Repair Specific Systems: Engine, Drivetrain, Suspension, Steering, Brakes, HVAC, Fuel System, Cooling System, Electrical System, Body Panels, Interior Components Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, oil pump, oil cooler. Engine Management: ECU diagnostics, sensor testing (MAP, TPS, O2, crank, cam), fuel injection system, ignition system, turbocharger operation and testing. Drivetrain: Manual transmission (W5M51) overhaul, clutch system, transfer case, Super AYC (Active Yaw Control) system diagnostics and repair, front and rear differentials. Suspension: Front and rear suspension component identification, diagnosis, replacement (struts, springs, control arms, bushings), alignment specifications. Steering: Power steering system diagnosis and repair, steering rack, tie rods, steering column. Brakes: Brake system overhaul, ABS (Anti-lock Braking System) diagnostics, brake fluid specifications, pad/rotor replacement procedures, caliper rebuilding. Electrical System: Wiring diagrams for all circuits, starter, alternator, battery, lighting systems, power windows, central locking, ECU pinouts, fuse and relay locations. HVAC: Air conditioning system diagnosis, refrigerant types, blower motor, evaporator, condenser, climate control unit. Fuel System: Fuel pump, fuel injectors, fuel pressure regulator, fuel tank, fuel lines, EVAP system. Cooling System: Radiator, water pump, thermostat, cooling fan operation, coolant specifications. Bodywork: Exterior panel removal/installation (fenders, bumpers, hood, trunk), door mechanisms, glass replacement, interior trim removal. Procedures Included Maintenance Routine: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections/replacements. Troubleshooting: Diagnostic flowcharts for common drivability issues, electrical faults, starting problems, and system failures. Repair Major: Engine rebuilding, transmission overhaul, turbocharger replacement, clutch replacement, suspension component replacement, differential rebuilds. Diagnostics: OBD-II code interpretation, sensor testing using multimeters and oscilloscopes, specific diagnostic procedures for Super AYC. Special Tools: Listing and application of specific Mitsubishi special tools required for various repair procedures. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Detailed diagnostic procedures for all major systems. 📊 Manual Specifications File Format File Type: Digital (PDF) Searchability: Searchable text content for efficient information retrieval. Print Quality Printability: Printable pages for workshop use. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: 4G63T MIVEC DOHC Inline-4 Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Performance Horsepower Ps: 280 PS @ 6500 rpm (Japanese Spec) Torque Kgf M: 35.0 kgf·m @ 3000 rpm (Japanese Spec) Boost Pressure: 1.0 bar (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) with Denso 560cc injectors Fuel Type: Unleaded Premium (95 RON recommended) Turbocharger Turbo Model: Mitsubishi TD05HR-16G6-10.5cm² 🔧 Transmission Standard Type: 5-Speed Manual (W5M51) Optional Type: 4-Speed Automatic (F5A51) - Very Rare for Evo 5 Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) Transfer Case: Mechanical, integrated with transmission Limited Slip: Front: Helical LSD, Rear: Mechanical LSD 📐 Dimensions Exterior Length: 4350 mm (171.3 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2600 mm (102.4 in) Weights Curb Weight: 1400 kg (3086 lbs) 🛡️ Safety Features Ratings NHTSA Rating: Not Rated (Vehicle pre-dates extensive NHTSA testing for performance variants) Active Features ABS: Standard Anti-lock Braking System (ABS) Ayc: Active Yaw Control (AYC) for enhanced cornering stability and traction Passive Features Airbags: Driver and Passenger Front Airbags Seatbelts: 3-point Inertia-reel seatbelts with pre-tensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with CD player and cassette tape deck, speaker system. Climate Control: Manual or automatic climate control depending on trim level. Driver Assistance ABS: Standard ABS. Ayc: Advanced Active Yaw Control (AYC) system for superior handling. Connectivity Connectivity Features: Limited by era; typically no Bluetooth or USB connectivity in factory form. 🔧 Maintenance Service Intervals Oil Change Interval: 5,000 km (3,000 miles) or 6 months, whichever comes first (severe usage recommended) Timing Belt Replacement: 100,000 km (60,000 miles) or 5 years Spark Plug Replacement: 40,000 km (25,000 miles) for standard plugs, or as per manual for iridium plugs Fluid Specifications Engine Oil: API SG/SH or ACEA A2/A3, Viscosity: 10W-30 or 5W-30 (depending on climate). Capacity:...