1999 Mitsubishi Lancer Evolution 6 EVO VI Service & Repair Manual-PDF
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI (EVO VI) Model Year: 1999 Codes Platform Code: CP9A 👋 Introduction Market Position Positioning: The Mitsubishi Lancer Evolution VI is a highly acclaimed rally homologation special and performance sports sedan, known for its advanced all-wheel-drive system, turbocharged engine, and exceptional handling characteristics. Competitive Analysis Competitors: Competed against other high-performance Japanese and European sports sedans of the era, such as the Subaru Impreza WRX STi, Ford Escort Cosworth, and Lancia Delta Integrale. Key Features Vehicle Highlights: Iconic rally-bred performance, sophisticated Active Yaw Control (AYC) system, robust turbocharged 4G63T engine, advanced four-wheel-drive system (4WD), strong aftermarket support, distinctive styling. Manual Value Proposition Value: Provides essential, factory-accurate information for owners and mechanics to maintain, repair, and restore the Lancer Evolution VI, enabling cost savings on servicing. 📋 Manual Details Coverage Areas Coverage Scope: Complete official service and repair for all models and engines of the 1999 Mitsubishi Lancer Evolution VI. Page Count Estimated Page Count: Difficult to ascertain exact page count from description, but described as 'complete' and covering 'every single detail', suggesting a comprehensive volume. Manual Type Type: Official Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul and rebuilding, engine performance tuning, timing belt replacement, firing orders, serpentine belt routings, complete torque specifications for engine components. Brake Systems: Brake servicing procedures, complete brake servicing, front end and alignment procedures and specifications. Transmission Systems: Transmission removal and installation, transmission in-car servicing, detailed specifications on transmission components. Electrical Systems: Wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes, vacuum diagrams. Chassis Systems: Suspension systems, front end and alignment procedures and specifications, U-joint and CV-joint service procedures. Body And Interior: Sunroof service, interior component repair procedures (implied through 'every single detail'). Climate Control: Air conditioning service and capacities. Procedures Included Maintenance Procedures: Factory maintenance schedules and charts, routine maintenance tasks, fluid capacity specifications. Diagnostic Procedures: Trouble codes, troubleshooting and diagnostics, computer diagnostic trouble tree charts, diagnosing driving concerns. Repair Procedures: Engine rebuilding, transmission repair, brake repair, suspension repair, sunroof repair, U-joint and CV-joint service, general repair procedures. Specialty Procedures: Timing belt replacement, timing belt service procedures, front end and alignment procedures. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine overhaul and rebuilding, with detailed step-by-step instructions. Detail Level: Detailed illustrations, exploded diagrams, drawings, hundreds of photos, and specific torque specifications. 📊 Manual Specifications File Format Format Details: PDF, searchable text, bookmarked, zoomable/scalable, printable. Compatible with all Windows and Mac versions. Requires Adobe PDF Reader and WinZip. Print Quality Printability: Fully printable, allowing users to print specific pages for workshop use. Binding Type Binding: Digital (PDF) - No physical binding. Paper Type Paper Type: N/A (Digital format). ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline 4-cylinder, turbocharged, intercooled, DOHC, 16-valve Displacement: 2.0 Liters (1997 cc) Performance Horsepower: Approximately 276-280 PS (272-276 hp) at 6500 rpm (JDM/European specification, often underestimated due to 'Gentleman's Agreement'). Actual output could be higher. Torque: Approximately 330 Nm (243 lb-ft) at 3000-3500 rpm. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI), forced induction via intercooled turbocharger. Engine Management ECU Type: Engine Control Unit (ECU) with integrated diagnostics. Cooling System Cooling Type: Water-cooled with engine-driven fan and intercooler. 🔧 Transmission Standard Transmission Type: 5-speed manual transmission Optional Transmission Type: No automatic transmission offered for the Evolution VI. Features Drivetrain: All-wheel drive (4WD) with Active Yaw Control (AYC) and mechanical Limited-Slip Differentials (LSD) front and rear. Fluid Requirements Manual Gearbox Oil: Refer to manual for specific API GL-4/GL-5 gear oil specifications. Typically a 75W-85 or 75W-90 viscosity. Transfer Case Oil Transfer Case Fluid: Refer to manual for specific gear oil specifications, often similar to the gearbox. 📐 Dimensions Exterior Length: Approx. 4,350 mm (171.3 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,405 mm (55.3 in) Wheelbase: Approx. 2,600 mm (102.4 in) Weights Curb Weight: Approx. 1,400 kg (3,086 lbs) 🛡️ Safety Features Ratings Crash Test Data: Specific crash test ratings for the 1999 model year are not widely documented publicly in the same way as modern vehicles. However, the chassis design and safety features are derived from the standard Lancer platform, enhanced for performance. Active Features Braking System: Multi-piston front brake calipers (e.g., Brembo), ventilated discs front and rear, ABS (Anti-lock Braking System). Traction Control: All-Wheel Control (AWC) system including Active Yaw Control (AYC) for enhanced stability and cornering. Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Three-point inertia-reel seatbelts with pre-tensioners. 💡 Technology Features Infotainment Audio System: Factory fitted with an AM/FM stereo radio and CD player or cassette deck. Speaker configuration varies by market. Aftermarket upgrades are common. Driver Assistance Stability Control: Active Yaw Control (AYC) is a key technological feature, distributing torque between the rear...
The Mitsubishi Lancer Evolution VI is a highly acclaimed rally homologation special and performance sports sedan, known for its advanced all-wheel-drive system, turbocharged engine, and exceptional handling characteristics.
Competitive Analysis
Competitors:
Competed against other high-performance Japanese and European sports sedans of the era, such as the Subaru Impreza WRX STi, Ford Escort Cosworth, and Lancia Delta Integrale.
Key Features
Vehicle Highlights:
Iconic rally-bred performance, sophisticated Active Yaw Control (AYC) system, robust turbocharged 4G63T engine, advanced four-wheel-drive system (4WD), strong aftermarket support, distinctive styling.
Manual Value Proposition
Value:
Provides essential, factory-accurate information for owners and mechanics to maintain, repair, and restore the Lancer Evolution VI, enabling cost savings on servicing.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete official service and repair for all models and engines of the 1999 Mitsubishi Lancer Evolution VI.
Page Count
Estimated Page Count:
Difficult to ascertain exact page count from description, but described as 'complete' and covering 'every single detail', suggesting a comprehensive volume.
Manual Type
Type:
Official Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul and rebuilding, engine performance tuning, timing belt replacement, firing orders, serpentine belt routings, complete torque specifications for engine components.
Brake Systems:
Brake servicing procedures, complete brake servicing, front end and alignment procedures and specifications.
Transmission Systems:
Transmission removal and installation, transmission in-car servicing, detailed specifications on transmission components.
Approximately 276-280 PS (272-276 hp) at 6500 rpm (JDM/European specification, often underestimated due to 'Gentleman's Agreement'). Actual output could be higher.
Torque:
Approximately 330 Nm (243 lb-ft) at 3000-3500 rpm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI), forced induction via intercooled turbocharger.
Engine Management
ECU Type:
Engine Control Unit (ECU) with integrated diagnostics.
Cooling System
Cooling Type:
Water-cooled with engine-driven fan and intercooler.
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Transmission Type:
No automatic transmission offered for the Evolution VI.
Features
Drivetrain:
All-wheel drive (4WD) with Active Yaw Control (AYC) and mechanical Limited-Slip Differentials (LSD) front and rear.
Fluid Requirements
Manual Gearbox Oil:
Refer to manual for specific API GL-4/GL-5 gear oil specifications. Typically a 75W-85 or 75W-90 viscosity.
Transfer Case Oil
Transfer Case Fluid:
Refer to manual for specific gear oil specifications, often similar to the gearbox.
📐 Dimensions
Exterior
Length:
Approx. 4,350 mm (171.3 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,405 mm (55.3 in)
Wheelbase:
Approx. 2,600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1,400 kg (3,086 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Specific crash test ratings for the 1999 model year are not widely documented publicly in the same way as modern vehicles. However, the chassis design and safety features are derived from the standard Lancer platform, enhanced for performance.
Active Features
Braking System:
Multi-piston front brake calipers (e.g., Brembo), ventilated discs front and rear, ABS (Anti-lock Braking System).
Traction Control:
All-Wheel Control (AWC) system including Active Yaw Control (AYC) for enhanced stability and cornering.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory fitted with an AM/FM stereo radio and CD player or cassette deck. Speaker configuration varies by market. Aftermarket upgrades are common.
Driver Assistance
Stability Control:
Active Yaw Control (AYC) is a key technological feature, distributing torque between the rear wheels to enhance cornering stability and responsiveness.
Connectivity
Connectivity Features:
No integrated Bluetooth or advanced connectivity features as standard from the factory for this model year.
Performance Tech
Engine Management Features:
Sophisticated ECU mapping for the turbocharged engine, intercooler system for charge cooling, and direct ignition system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions. Refer to the manual for precise recommendations.
Timing Belt Replacement:
Recommended every 60,000 miles (96,000 km) or as specified in the manual, as failure can cause catastrophic engine damage.
Spark Plugs:
Intervals vary based on plug type (standard vs. platinum/iridium). Consult manual for specific recommendations.
Fluid Specifications
Engine Oil:
Typically a high-quality synthetic oil, SAE 5W-30 or 10W-30 depending on climate. Refer to manual for exact API rating and viscosity.
Coolant:
Ethylene glycol based coolant with anti-corrosion additives. Capacity approximately 7.7 Liters. Refer to manual for specific type and mixture ratio.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Refer to manual for exact specification.
Power Steering Fluid:
Dexron II/III compatible ATF or specific power steering fluid. Refer to manual for exact type.
Known Issues
Common Problems:
Potential for turbocharger wear, clutch wear (due to performance driving), AYC pump failure, and oil consumption if not properly maintained. Early models may experience piston ring land cracking under extreme abuse. ECU failures can occur on aging units.
Maintenance Recommendations:
Regular oil changes with high-quality oil, diligent coolant system maintenance, and ensuring the timing belt is replaced on schedule are crucial for longevity.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Mitsubishi has a rich history in motorsports, particularly in the World Rally Championship (WRC), where the Lancer Evolution models, including the EVO VI, achieved significant success.
Model Evolution
Evolution Series:
The Lancer Evolution VI (CP9A) built upon the foundation of its predecessors, introducing chassis refinements, improved engine cooling, stronger internal engine components, and styling updates, including the distinctive aggressive front bumper and larger rear spoiler.
Production
Production Period:
The EVO VI was produced from 1999 to 2001. The 'TME' (Tommi Mäkinen Edition) variant, based on the EVO VI, was a special release.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorsport Accolades:
The Lancer Evolution series, including the EVO VI, is renowned for its success in the WRC, with drivers like Tommi Mäkinen winning multiple championships driving various Evolution models.
Ratings
Performance Ratings:
Consistently rated as one of the top performance cars of its era by automotive journalists for its handling, acceleration, and rally-bred capabilities.
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