Mitsubishi Lancer Evolution IV/Evolution V Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IV / Evolution V Production Years Covered: 1996-1999 (estimated, based on model generations) Platform: Mitsubishi CN/CP platform 👋 Introduction Market Position Target Audience: Owners, DIY mechanics, professional technicians servicing Mitsubishi Lancer Evolution IV and V Competitive Analysis Value Proposition: Provides factory-level repair information for a fraction of the cost of dealership service, enabling cost savings and self-sufficiency for owners of performance vehicles. Key Features Key Feature 1: Comprehensive coverage of two distinct yet related performance models. Key Feature 2: High-quality PDF format with zoomable illustrations and printable pages. Key Feature 3: Instant download eliminates shipping costs and wait times. Key Feature 4: Designed for ease of use across skill levels. 📋 Manual Details Coverage Areas Overall Coverage: Complete repair and service for all models and engines Page Count Estimated Pages: Over 1000 pages Manual Type Type: Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Delivery Method Delivery: Instant Download 📖 Manual Coverage Systems Covered Engine: Engine overhaul and rebuilding, engine performance, firing orders, serpentine belt routings Brakes: Brake systems, brake servicing procedures Electrical And Electronics: Wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes Suspension And Steering: Front end and alignment procedures and specifications, suspension systems Drivetrain: Transmission removal and installation, transmission in-car servicing, U-joint and CV-joint service procedures Climate Control: Air conditioning service and capacities Body And Chassis: Sunroof service Procedures Included Maintenance: Factory maintenance schedules and charts Troubleshooting: Trouble codes, troubleshooting and diagnostics Timing Belt: Timing belt replacement, timing belt service procedures General Repair: Repair procedures Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine rebuilding Documentation Elements Visuals: Hundreds of illustrations, detailed parts views, diagrams Specifications: Detailed specifications on every model covered, complete torque specifications Vacuum Systems: Vacuum diagrams 📊 Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Print Quality Printability: All pages are printable Searchability Text Search: Likely searchable text within PDF (common for professional manuals) Binding Type Binding: Not applicable (Digital Download) Paper Type Paper: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Evov Engine Code: 4G63T (likely, with variations) Engine Type: DOHC Inline-4, turbocharged, intercooled Displacement: 2.0 Liters (1997cc) Bore X Stroke: 85.0 mm x 88.0 mm Performance Evov Horsepower Evov: 280 PS (approx. 276 hp) @ 6500 rpm (JDM/European spec) Torque Evov: 350 Nm (approx. 258 lb-ft) @ 3000 rpm (JDM/European spec) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI), Electronic Fuel Injection (EFI) Cooling System Cooling Type: Liquid-cooled Performance Engine Variations Engine Codes Mentioned: Manual states 'ALL engines are included', implying coverage of any variations of the 4G63T for these generations. 🔧 Transmission Standard Transmission Evov Type: 5-speed Manual Optional Transmission Evov Type: None offered as standard; performance variants focused on manual. Features Evov Drive System: All-Wheel Drive (AWD) with Active Yaw Control (AYC) for Evo IV, updated AYC and ACD (Active Center Differential) for Evo V. Fluid Specifications Manual Transmission Fluid: Manual specifies required fluid types and capacities for gearbox and transfer case. 📐 Dimensions Exterior Evov Length: Evo IV: 4350 mm, Evo V: 4350 mm Width: Evo IV: 1770 mm, Evo V: 1770 mm Height: Evo IV: 1405 mm, Evo V: 1415 mm Wheelbase Evov Wheelbase: 2600 mm Weights Evov Curb Weight: Evo IV: approx. 1360 kg, Evo V: approx. 1400 kg Tire Size Evov Tire Size: Evo IV: 205/50 R16, Evo V: 225/45 R17 (typical) Wheel Bolt Pattern Evov Bolt Pattern: 5x114.3 mm 🛡️ Safety Features Ratings Evov Crash Test Results: Specific ratings not readily available for this era/market; manual covers safety system maintenance. Active Features Evov Active Safety: All-Wheel Drive, Active Yaw Control (AYC), Active Center Differential (ACD - Evo V), Anti-lock Braking System (ABS - standard). Passive Features Evov Passive Safety: Front airbags, reinforced chassis for rally homologation. 💡 Technology Features Infotainment Evov Infotainment System: Basic AM/FM/Cassette/CD systems typical for the era, often aftermarket upgrades common. Driver Assistance Evov Driver Assistance Features: Emphasis on mechanical and electronic drivetrain control (AYC/ACD) rather than modern driver-assist systems. Engine Management ECM Coverage: Detailed information on engine control module (ECM) functions, diagnostic trouble codes (DTCs), and troubleshooting procedures. Wiring Diagrams Completeness: Comprehensive wiring diagrams for all vehicle electrical systems, crucial for diagnostics and repairs. 🔧 Maintenance Service Intervals Oil Change Interval: Manual will detail factory recommended intervals, typically 5,000-7,500 miles or 6-12 months, depending on driving conditions. Timing Belt Replacement Interval: Manual will specify interval, generally around 60,000-100,000 miles or 5-7 years for the 4G63T engine. Fluid Specifications Engine Oil Specification: Manual will list recommended API service category and viscosity grade (e.g., 10W-30, 5W-30). Coolant Type: Manual will specify coolant type (e.g., ethylene glycol-based) and capacity. Brake Fluid Specification: Manual will specify DOT rating (e.g., DOT 3 or DOT 4). Known Issues Common...
Owners, DIY mechanics, professional technicians servicing Mitsubishi Lancer Evolution IV and V
Competitive Analysis
Value Proposition:
Provides factory-level repair information for a fraction of the cost of dealership service, enabling cost savings and self-sufficiency for owners of performance vehicles.
Key Features
Key Feature 1:
Comprehensive coverage of two distinct yet related performance models.
Key Feature 2:
High-quality PDF format with zoomable illustrations and printable pages.
Key Feature 3:
Instant download eliminates shipping costs and wait times.
Key Feature 4:
Designed for ease of use across skill levels.
📋 Manual Details
Coverage Areas
Overall Coverage:
Complete repair and service for all models and engines
Page Count
Estimated Pages:
Over 1000 pages
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method
Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul and rebuilding, engine performance, firing orders, serpentine belt routings
Brakes:
Brake systems, brake servicing procedures
Electrical And Electronics:
Wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes
Suspension And Steering:
Front end and alignment procedures and specifications, suspension systems
Drivetrain:
Transmission removal and installation, transmission in-car servicing, U-joint and CV-joint service procedures
Climate Control:
Air conditioning service and capacities
Body And Chassis:
Sunroof service
Procedures Included
Maintenance:
Factory maintenance schedules and charts
Troubleshooting:
Trouble codes, troubleshooting and diagnostics
Timing Belt:
Timing belt replacement, timing belt service procedures
General Repair:
Repair procedures
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine rebuilding
Documentation Elements
Visuals:
Hundreds of illustrations, detailed parts views, diagrams
Specifications:
Detailed specifications on every model covered, complete torque specifications
Vacuum Systems:
Vacuum diagrams
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
All pages are printable
Searchability
Text Search:
Likely searchable text within PDF (common for professional manuals)
Manual states 'ALL engines are included', implying coverage of any variations of the 4G63T for these generations.
🔧 Transmission
Standard Transmission Evov
Type:
5-speed Manual
Optional Transmission Evov
Type:
None offered as standard; performance variants focused on manual.
Features Evov
Drive System:
All-Wheel Drive (AWD) with Active Yaw Control (AYC) for Evo IV, updated AYC and ACD (Active Center Differential) for Evo V.
Fluid Specifications
Manual Transmission Fluid:
Manual specifies required fluid types and capacities for gearbox and transfer case.
📐 Dimensions
Exterior Evov
Length:
Evo IV: 4350 mm, Evo V: 4350 mm
Width:
Evo IV: 1770 mm, Evo V: 1770 mm
Height:
Evo IV: 1405 mm, Evo V: 1415 mm
Wheelbase Evov
Wheelbase:
2600 mm
Weights Evov
Curb Weight:
Evo IV: approx. 1360 kg, Evo V: approx. 1400 kg
Tire Size Evov
Tire Size:
Evo IV: 205/50 R16, Evo V: 225/45 R17 (typical)
Wheel Bolt Pattern Evov
Bolt Pattern:
5x114.3 mm
🛡️ Safety Features
Ratings Evov
Crash Test Results:
Specific ratings not readily available for this era/market; manual covers safety system maintenance.
Active Features Evov
Active Safety:
All-Wheel Drive, Active Yaw Control (AYC), Active Center Differential (ACD - Evo V), Anti-lock Braking System (ABS - standard).
Passive Features Evov
Passive Safety:
Front airbags, reinforced chassis for rally homologation.
💡 Technology Features
Infotainment Evov
Infotainment System:
Basic AM/FM/Cassette/CD systems typical for the era, often aftermarket upgrades common.
Driver Assistance Evov
Driver Assistance Features:
Emphasis on mechanical and electronic drivetrain control (AYC/ACD) rather than modern driver-assist systems.
Engine Management
ECM Coverage:
Detailed information on engine control module (ECM) functions, diagnostic trouble codes (DTCs), and troubleshooting procedures.
Wiring Diagrams
Completeness:
Comprehensive wiring diagrams for all vehicle electrical systems, crucial for diagnostics and repairs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Manual will detail factory recommended intervals, typically 5,000-7,500 miles or 6-12 months, depending on driving conditions.
Timing Belt Replacement Interval:
Manual will specify interval, generally around 60,000-100,000 miles or 5-7 years for the 4G63T engine.
Fluid Specifications
Engine Oil Specification:
Manual will list recommended API service category and viscosity grade (e.g., 10W-30, 5W-30).
Coolant Type:
Manual will specify coolant type (e.g., ethylene glycol-based) and capacity.
Brake Fluid Specification:
Manual will specify DOT rating (e.g., DOT 3 or DOT 4).
Known Issues
Common Issues Mentioned:
Manual covers diagnosis and repair for typical performance engine wear, turbocharger issues, AYC/ACD system maintenance, clutch wear, and brake component longevity.
Scheduled Maintenance
Chart Detail:
Provides detailed charts for routine maintenance tasks at various mileage/time intervals.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Built on the legacy of Mitsubishi's WRC (World Rally Championship) success with the Lancer platform.
Model Evolution
Evov To Evovi:
Evolution V introduced wider bodywork, improved suspension, larger brakes, and enhanced electronic drivetrain controls (ACD) over the Evolution IV.
Production
Manufacturing Location:
Japan
Production Years
Evov Production:
September 1998 - August 1999
🏆 Awards & Recognition
Recognitions
Model Accolades:
The Mitsubishi Lancer Evolution series is widely recognized for its motorsport success and performance capabilities. While specific awards for IV/V are less documented, their lineage is tied to championship-winning cars.
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