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Mitsubushi MIGHTY MAX 50 RAIDER Service Repair Workshop Manual 1987-1993

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🏷️ Basic Information Identification Make: Mitsubishi Model: Mighty Max / Raider Product Name: Mitsubishi Mighty Max 50 Raider Service Repair Workshop Manual 1987-1993 Vehicle Generation: Second Generation (1986-1996) Codes Platform Code: K15T (for 4WD models) 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck Competitive Analysis Competitors 1987-1993: Toyota Hilux, Nissan Hardbody, Ford Ranger, Chevrolet S-10 / GMC S-15 Key Features Vehicle Type: Rear-wheel drive (RWD) and 4-wheel drive (4WD) pickup truck Body Styles: Regular Cab, Extended Cab (Chassis and Cab, Fleetside bed options) Manual Value Proposition Diy Benefit: Empowers owners to perform repairs and maintenance, saving money on dealership labor costs Information Source: Authoritative and model-specific, avoiding generic repair advice 📋 Manual Details Coverage Areas Model Years Covered: 1987, 1988, 1989, 1990, 1991, 1992, 1993 All Models: Yes (covers all configurations and trims) Page Count Estimated Page Count: Extensive (factory level detail implies hundreds of pages) Manual Type Type: Factory-Style Service Repair Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, and repair for all engine variants Engine Electrical: Ignition system, fuel injection, starting and charging systems, sensors, ECU diagnostics Transmission: Manual and automatic transmission overhaul, repair, and fluid specifications Drivetrain: Front and rear differentials, transfer case (4WD), driveshafts, CV joints Suspension: Front and rear suspension components, alignment specifications, shock absorber/strut replacement Steering: Power steering system, steering gear/rack, tie rod ends, alignment procedures Brakes: Front and rear brake systems (disc/drum), hydraulic systems, ABS (if equipped), bleeding procedures Electrical System: Complete vehicle wiring diagrams, lighting, instruments, accessories, power distribution Body And Chassis: Frame inspection, body panel repair, doors, windows, seals, interior trim removal HVAC: Heating, ventilation, and air conditioning system diagnosis and repair Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines, emissions control systems Cooling System: Radiator, water pump, thermostat, cooling fan, coolant specifications Procedures Included Maintenance: Routine maintenance procedures, service intervals, fluid checks and changes Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) where applicable, symptom-based diagnostics Repair: Step-by-step repair instructions for all major vehicle components and systems Rebuilds: Complete engine and transmission rebuild procedures Alignment: Wheel alignment specifications and adjustment procedures Wiring Schematics: Detailed electrical wiring diagrams for all vehicle systems Technical Depth Depth: Comprehensive (A-Z coverage, same as dealership technicians use) Detail Level: Factory High-Detail 📊 Manual Specifications File Format Compatibility: Windows (XP, Vista 32/64, 7, ME, 98, NT, 2000), Mac OS Viewer Requirement: Adobe Acrobat Reader Print Quality Printability: Fully Printable (allows printing specific pages or sections) Image Enhancement: Zoomable images for enlarged printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1: 2.4L 4G63 SOHC I4 (123 hp @ 4500 rpm, 135 lb-ft @ 3000 rpm) Optional Engine 1 Engine 2: 3.0L 6G72 SOHC V6 (143 hp @ 5000 rpm, 168 lb-ft @ 3000 rpm) - Optional on Raider models Performance Bore X Stroke 4G63: 86.5 mm x 100.0 mm Compression Ratio 4G63: 8.5:1 Fuel System Fuel Delivery 4G63: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Multi-port Fuel Injection (MPI) ECU, diagnostics available 🔧 Transmission Standard Transmission Standard 4Cyl: 5-Speed Manual Transmission Standard V6: 5-Speed Manual Optional Transmission Optional 4Cyl: 4-Speed Automatic Transmission Optional V6: 4-Speed Automatic Features Transfer Case 4Wd: 2-Speed Transfer Case with Manual Hubs (4WD models) 📐 Dimensions Exterior Wheelbase Regular Cab: Approx. 109.4 inches (2779 mm) Wheelbase Extended Cab: Approx. 125.2 inches (3180 mm) Bed Lengths: Short Bed (approx. 73.5 inches), Long Bed (approx. 85.2 inches) Weights Curb Weight Range: Approx. 2,800 - 3,500 lbs (1270 - 1588 kg), varies by configuration Towing Capacity: Up to 5,000 lbs (2268 kg), depending on configuration and engine 🛡️ Safety Features Ratings NHTSA Ratings: Information generally unavailable for this era of truck from public sources. Active Features Braking System: Front Disc / Rear Drum Brakes standard; Optional Rear Anti-lock Braking System (RABS) Passive Features Seat Belts: Lap and shoulder belts standard 💡 Technology Features Infotainment Audio System: AM/FM radio with cassette player, optional CD player (rare for this era). Driver Assistance ABS: Optional Rear Anti-lock Braking System (RABS) available on select models. Connectivity Power Features: Power windows, power door locks, and power mirrors were optional on higher trim levels. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles (6,000 km) or 3 months (refer to manual for specific engine oil type) Air Filter Replacement: Every 15,000 miles (24,000 km) or annually Spark Plug Replacement: Refer to manual for specific type; typically every 30,000 miles (48,000 km) for standard plugs. Fluid Specifications Engine Oil Specification: API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for temperature variations) Coolant Type: Ethylene Glycol based antifreeze (50/50 mix with distilled water) Transmission Fluid Manual: API GL-4, SAE 75W-90 Gear Oil Transmission Fluid Automatic: Dexron II or equivalent ATF...
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Mitsubushi MIGHTY MAX 50 RAIDER Service Repair Workshop Manual 1987-1993
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mighty Max / Raider
Product Name:
Mitsubishi Mighty Max 50 Raider Service Repair Workshop Manual 1987-1993
Vehicle Generation:
Second Generation (1986-1996)
Codes
Platform Code:
K15T (for 4WD models)
👋 Introduction
Market Position
Vehicle Segment:
Compact Pickup Truck
Competitive Analysis
Competitors 1987-1993:
Toyota Hilux, Nissan Hardbody, Ford Ranger, Chevrolet S-10 / GMC S-15
Key Features
Vehicle Type:
Rear-wheel drive (RWD) and 4-wheel drive (4WD) pickup truck
Body Styles:
Regular Cab, Extended Cab (Chassis and Cab, Fleetside bed options)
Manual Value Proposition
Diy Benefit:
Empowers owners to perform repairs and maintenance, saving money on dealership labor costs
Information Source:
Authoritative and model-specific, avoiding generic repair advice
📋 Manual Details
Coverage Areas
Model Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993
All Models:
Yes (covers all configurations and trims)
Page Count
Estimated Page Count:
Extensive (factory level detail implies hundreds of pages)
Manual Type
Type:
Factory-Style Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, and repair for all engine variants
Engine Electrical:
Ignition system, fuel injection, starting and charging systems, sensors, ECU diagnostics
Transmission:
Manual and automatic transmission overhaul, repair, and fluid specifications
Drivetrain:
Front and rear differentials, transfer case (4WD), driveshafts, CV joints
Suspension:
Front and rear suspension components, alignment specifications, shock absorber/strut replacement
Steering:
Power steering system, steering gear/rack, tie rod ends, alignment procedures
Brakes:
Front and rear brake systems (disc/drum), hydraulic systems, ABS (if equipped), bleeding procedures
Electrical System:
Complete vehicle wiring diagrams, lighting, instruments, accessories, power distribution
Body And Chassis:
Frame inspection, body panel repair, doors, windows, seals, interior trim removal
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel lines, emissions control systems
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant specifications
Procedures Included
Maintenance:
Routine maintenance procedures, service intervals, fluid checks and changes
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) where applicable, symptom-based diagnostics
Repair:
Step-by-step repair instructions for all major vehicle components and systems
Rebuilds:
Complete engine and transmission rebuild procedures
Alignment:
Wheel alignment specifications and adjustment procedures
Wiring Schematics:
Detailed electrical wiring diagrams for all vehicle systems
Technical Depth
Depth:
Comprehensive (A-Z coverage, same as dealership technicians use)
Detail Level:
Factory High-Detail
📊 Manual Specifications
File Format
Compatibility:
Windows (XP, Vista 32/64, 7, ME, 98, NT, 2000), Mac OS
Viewer Requirement:
Adobe Acrobat Reader
Print Quality
Printability:
Fully Printable (allows printing specific pages or sections)
Image Enhancement:
Zoomable images for enlarged printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.4L 4G63 SOHC I4 (123 hp @ 4500 rpm, 135 lb-ft @ 3000 rpm)
Optional Engine 1
Engine 2:
3.0L 6G72 SOHC V6 (143 hp @ 5000 rpm, 168 lb-ft @ 3000 rpm) - Optional on Raider models
Performance
Bore X Stroke 4G63:
86.5 mm x 100.0 mm
Compression Ratio 4G63:
8.5:1
Fuel System
Fuel Delivery 4G63:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
Multi-port Fuel Injection (MPI) ECU, diagnostics available
🔧 Transmission
Standard
Transmission Standard 4Cyl:
5-Speed Manual
Transmission Standard V6:
5-Speed Manual
Optional
Transmission Optional 4Cyl:
4-Speed Automatic
Transmission Optional V6:
4-Speed Automatic
Features
Transfer Case 4Wd:
2-Speed Transfer Case with Manual Hubs (4WD models)
📐 Dimensions
Exterior
Wheelbase Regular Cab:
Approx. 109.4 inches (2779 mm)
Wheelbase Extended Cab:
Approx. 125.2 inches (3180 mm)
Bed Lengths:
Short Bed (approx. 73.5 inches), Long Bed (approx. 85.2 inches)
Weights
Curb Weight Range:
Approx. 2,800 - 3,500 lbs (1270 - 1588 kg), varies by configuration
Towing Capacity:
Up to 5,000 lbs (2268 kg), depending on configuration and engine
🛡️ Safety Features
Ratings
NHTSA Ratings:
Information generally unavailable for this era of truck from public sources.
Active Features
Braking System:
Front Disc / Rear Drum Brakes standard; Optional Rear Anti-lock Braking System (RABS)
Passive Features
Seat Belts:
Lap and shoulder belts standard
💡 Technology Features
Infotainment
Audio System:
AM/FM radio with cassette player, optional CD player (rare for this era).
Driver Assistance
ABS:
Optional Rear Anti-lock Braking System (RABS) available on select models.
Connectivity
Power Features:
Power windows, power door locks, and power mirrors were optional on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months (refer to manual for specific engine oil type)
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement:
Refer to manual for specific type; typically every 30,000 miles (48,000 km) for standard plugs.
Fluid Specifications
Engine Oil Specification:
API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for temperature variations)
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 Gear Oil
Transmission Fluid Automatic:
Dexron II or equivalent ATF
Known Issues
Rust And Corrosion:
Common in northern climates, particularly on body panels, frame rails, and wheel wells.
Engine Oil Leaks:
Valve cover gaskets and oil pan gaskets can degrade over time.
Exhaust System:
Rusting of exhaust components due to age and environmental exposure.
Suspension Wear:
Ball joints, tie rod ends, and bushings can wear leading to steering looseness and tire wear.
📚 Vehicle History
Brand Heritage
Mitsubishi Truck History:
Mitsubishi's long history of producing robust and capable utility vehicles, predating the Mighty Max name in many markets.
Model Evolution
Second Generation Features:
Introduction of more powerful V6 engines, improved interior amenities, and a more aerodynamic styling compared to the first generation.
Production
Manufacturing Location:
Japan (various Mitsubishi plants)
Model Naming Conventions
Raider Designation:
The 'Raider' name was often used in specific markets, particularly North America, for the V6-equipped models.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While not specifically cited for this generation, the Mitsubishi truck line consistently earned a reputation for reliability and value.
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