🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 2003 👋 Introduction Market Position Market Position: The 2003 Mitsubishi Montero (also known as Pajero in many global markets) was positioned as a capable mid-size SUV, known for its robust construction and off-road prowess. It competed against vehicles like the Toyota 4Runner, Jeep Grand Cherokee, and Ford Explorer. Competitive Analysis Competitive Analysis: While competitors often focused on comfort and on-road manners, the Montero often retained a more truck-like feel and a stronger emphasis on durability and off-road capability, particularly with its available Super Select II 4WD system. This manual provides the specific technical data to maintain that capability. Key Features Key Features: Rugged body-on-frame construction, available 3.8L V6 engine, advanced 4WD systems (including locking center differential), comfortable yet durable interior, and substantial towing capacity. 📋 Manual Details Coverage Areas Coverage Areas: General Information, Engine Mechanical, Engine Lubrication, Fuel System, Engine Cooling System, Intake and Exhaust System, Engine Electrical System, Engine and Emission Control, Automatic Transmission, Drivetrain (Propeller Shaft, Front Axle, Rear Axle), Wheels and Tires, Power Plant Mounts, Suspension (Front, Rear), Brakes (Service, Parking), Steering System, Body (Exterior, Interior, SRS), Chassis Electrical, HVAC (Heater, Air Conditioning, Ventilation), Component Locations, Configuration Diagrams, Splice Locations, Circuit Diagrams, Alphabetical Index Page Count Page Count: Not specified in product information, but typical for a comprehensive factory service manual covering all listed areas would be upwards of 1500-2500 pages. Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Lubrication, Fuel Delivery and Management, Cooling System Operation and Maintenance, Exhaust System Components and Emission Controls, Engine Electrical Systems (Ignition, Starting, Charging), Powertrain Control Module (PCM) Diagnostics, Automatic Transmission Operation and Repair, Drivetrain Components (Driveshafts, Axles), Wheel and Tire Service, Chassis and Body Mounting Points, Front and Rear Suspension Systems, Hydraulic and Mechanical Brake Systems, Power Steering and Steering Column Assemblies, Body Panel Repair, Interior Trim and Upholstery, Supplemental Restraint System (SRS) Components and Diagnostics, Chassis Electrical Distribution and Wiring, HVAC System Function and Repair, Diagnostic Circuitry and Wiring Schematics. Procedures Included Procedures Included: Scheduled Maintenance, Routine Inspections, Troubleshooting Faults, Component Removal and Installation, Diagnostic Procedures, Electrical System Testing, Engine Overhaul and Reassembly, Transmission Service and Overhaul, Brake System Bleeding and Repair, Suspension Component Replacement, Steering System Adjustments, Body Panel Alignment and Repair, HVAC System Charging and Leak Detection, SRS System Safety Precautions and Testing, Wiring Harness Repair, Component Location Identification, Torque Specification Application. Technical Depth Technical Depth: Comprehensive, covering everything from basic maintenance tasks and fluid changes to advanced diagnostic procedures, component overhaul, and full system rebuilds. Includes detailed specifications, schematics, and step-by-step repair instructions. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Digital PDF, allowing for clear on-screen viewing and printing of individual pages. Clarity of diagrams and text depends on the original source scan quality. Binding Type Binding Type: Not applicable (digital format). Paper Type Paper Type: Not applicable (digital format). ⚙️ Engine Specifications Primary Engine Primary Engine: 3.8L (3798cc) SOHC V6 (6G75 engine) Performance Horsepower: Approximately 200-215 hp @ 5000-5500 rpm (depending on specific market and tune) Torque: Approximately 225-235 lb-ft @ 3500-4000 rpm (depending on specific market and tune) Fuel System Fuel System: Multi-Point Fuel Injection (MPI) Engine Codes Engine Codes: 6G75 Bore X Stroke Bore X Stroke: 95.0 mm x 88.0 mm Compression Ratio Compression Ratio: 9.5:1 🔧 Transmission Standard Standard Transmission: 5-Speed Automatic Transmission (INVECS-II) Optional Optional Transmission: 5-Speed Manual Transmission (less common in North America for this year) Features Features: The automatic transmission often featured a 'Sport Mode' for more aggressive shifting. The manual transmission offered a direct connection for enhanced off-road control. 📐 Dimensions Exterior Wheelbase: Approximately 107.1 inches (2720 mm) Length: Approximately 186.6 inches (4740 mm) Width: Approximately 71.7 inches (1820 mm) Height: Approximately 72.4 inches (1840 mm) Weights Curb Weight: Approximately 4,200 - 4,600 lbs (1905 - 2087 kg), depending on configuration. Gross Vehicle Weight Rating: Typically around 5,800 - 6,200 lbs (2630 - 2812 kg). 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4-star (for 2003 model year, specific rating can vary slightly) NHTSA Front Impact Passenger: 4-star (for 2003 model year, specific rating can vary slightly) Active Features Active Features: Anti-lock Braking System (ABS), Traction Control (TCL), Electronic Brake-force Distribution (EBD). Passive Features Passive Features: Front airbags, optional side-impact airbags, three-point seatbelts with pretensioners, reinforced chassis. 💡 Technology Features Infotainment Infotainment System: Base models typically featured a standard AM/FM/CD player. Higher trims may have offered an upgraded audio system or an optional premium sound system, potentially with a cassette player as well. Driver Assistance Driver Assistance Features: Traction Control System (TCS) and Electronic Brakeforce Distribution (EBD) were available, enhancing vehicle stability and braking performance. Connectivity Connectivity Features: Limited by 2003 standards; typically no integrated...